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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Drivetrain » Primary Drive: Sprockets, Chain, Tensioner, Adjustment » Archive through June 26, 2007 » Shift Drum pins « Previous Next »

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Ezblast
Posted on Friday, January 27, 2006 - 11:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

How far should shift drum pins stick out - friend replacing detent plate and c clip - one pin is sticking out further!
GT - JBOTDS! EZ
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Ezblast
Posted on Saturday, January 28, 2006 - 12:30 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Would be usefull - one is sticking out a few mm more - do I leach a little blue locktight on to it and tap it back in to the right length?
GT - JBOTDS! EZ
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Xldevil
Posted on Saturday, January 28, 2006 - 01:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

They all have to stick out equal.
I'm currently working on two transmissions,(Cyclone and XL 1200 5 speed)
Therefore,it will be no problem to measure how fare the pins are sticking out of that two drums, if you want me to.
shift drum pins

There isn't any Loctite recommended,neither in my Sportys Clymer, nor in my OEM repair manual for Cyclones.As fare as I'm concerned,I wouldn't use any Loctite.

(Message edited by Xldevil on January 28, 2006)
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Ezblast
Posted on Saturday, January 28, 2006 - 01:15 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Perfect! - Thank you! Would that Baker Drum kit be a better alternative?
GT - JBOTDS! EZ
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Xldevil
Posted on Saturday, January 28, 2006 - 01:19 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sorry,I don't know.I have no experiences with any other shift drum than the genuine HD.
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Patrickh
Posted on Saturday, January 28, 2006 - 07:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Is your friend replacing these because of failure. When I replaced mine it was because the C clip worked loose and was rattling around in the primary. I replaced the detent plate too. I noticed that two of the pins stood proud of the others and I just tapped them back into place with a small drift pin and ball peen hammer. This was back in 2001 and they have not worked loose again (I had the motor apart last winter.)
I did not use any lock tite. I had a fellow badwebber measure the pins for me before I drifted them back into place...gently
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Ezblast
Posted on Saturday, January 28, 2006 - 12:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What was their length?
GT - JBOTDS! EZ
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Xldevil
Posted on Saturday, January 28, 2006 - 02:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Mine are sticking out 8.5mm or 0.334 inch.
Hope this will help to solve your problem.
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Ocbueller
Posted on Saturday, January 28, 2006 - 05:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The Baker drum kit will eliminate the c-clip and replace it with a bolt on assy. My thinking is if those pins worked out once they will do it again. Loctite might help. On Billfishes bike, the detent wore at an angle, because it was cocked for quite awhile before we opened it up and discovered the cracked c-clip and backed out pins. With the Baker kit this shouldn't be a problem. The kit is not cheap but I think it is the final solution.
SteveH
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Ezblast
Posted on Saturday, January 28, 2006 - 05:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks guys! This info is perfect! Thats why I like the BADWEB!
GT - JBOTDS! EZ
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Patrickh
Posted on Saturday, January 28, 2006 - 07:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ralph's measurement seems right, if I remember correctly. .334 of an inch sticks in my head.
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