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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » Archive through June 14, 2018 » Headlight help needed « Previous Next »

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Vortec57
Posted on Saturday, May 19, 2018 - 09:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Picked up a new to me 06 uly and after digging into it I see the chrome playing has peeled out of the headlight buckets. On my firebolt I used some neat aluminum oven tape and fixed the issue until the recall came. I'm not having any luck popping the uly light assembly apart. Anyone have a trick to getting these apart? If not, how about a functioning non expensive replacement?
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Tootal
Posted on Saturday, May 19, 2018 - 10:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The later model headlights were better and still available I believe.
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Natexlh1000
Posted on Saturday, May 19, 2018 - 11:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That housing is glued together well enough that you would be better served buying a new assembly.
I had to replace my housing due to the stainless bolt at the bottom locked to the brass insert in the plastic.
The brass would just spin freely.
Stainless seems to like to corrode into other metals sometimes.

When I replaced the housing, I went with a threaded stud and a wingnut so I could adjust it without tools.
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Court
Posted on Saturday, May 19, 2018 - 11:55 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I bought a couple spare complete units before they went obsolete. I think you can still get them. They are cheap.

SPHD has some on e-Bay
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Vortec57
Posted on Sunday, May 20, 2018 - 10:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Managed to wrestle it open with the help of my heat gun. It'll work for now and I'll look for a better one as I work out the kinks the p.o. Left behind
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Natexlh1000
Posted on Sunday, May 20, 2018 - 09:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Cool! post some pics.

I was afraid that mine would just pop apart into chunks.
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Vortec57
Posted on Monday, May 21, 2018 - 10:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nate, I didn't take any pics. I just committed to it was coming apart or I was destroying it. I put a tiny screwdriver on each of the 4 tabs and heated it up and then worked my 5th screwdriver around it to cut the silicone apart. I did my tape job on the buckets and then silicone it back together
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Natexlh1000
Posted on Tuesday, May 22, 2018 - 10:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

HA! I saw that and ASSUMED it was epoxy and didn't mess with it!
A winner is you.

x
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Vortec57
Posted on Tuesday, May 22, 2018 - 12:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I was committed that it was coming apart, broken or not. There was NO plating left on the buckets, so I didn't really have anything to lose.
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