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Buell Forum » Old School Buell » S2 Thunderbolt » Archive through December 01, 2014 » Project Aurora- my new S2T » Archive through April 16, 2014 « Previous Next »

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Phelan
Posted on Wednesday, April 02, 2014 - 11:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey all! I know this thread is a bit overdue IMO, but I wanted to name the bike and get it street ready and legal before I spent time posting it.

I bought this jewel in Colorado Springs for a song, albeit with "some assembly required". I drove up to the Springs from Amarillo two weeks ago pulling a little U-haul motorcycle trailer behind our Honda Civic and picked her up. We stayed the weekend in the Springs at my In-Laws' house, so I took the opportunity to mount up the bodywork, air cleaner, and turn signals to save space in the car for my wife's obvious shopping spree :P. The stock air cleaner is missing the filter, and there were some welnuts and other nuts and bolts missing, as well as the windshield. I received the stock muffler, dash, modified stock seat ( extra foam in the rear), extra tail section (rashed), and extra fairing (slightly broken), inner hard bags and bracket but no lids, fairing bags, as well as a couple boxes of other odds and ends.

The bike came with a lot of nice goodies installed, like Thunderstorm top end, SE ignition, spin-on oil cooler, and Wes-Tek billet clip-ons. One of the more interesting changes is the conversion to 7/8 handlebar controls on stepped bars (1" at the clamps, 7/8" after the bend). the controls have really grown on me, but the bars are shoddy, and I plan to remake them.




Once I got it home, I wasted no time prepping it for the road. While still in CO for the weekend, I ordered an NRHS round billet A/C and a Ballistic 12 cell lithium battery. When I got the bike home, I removed the turn signals and rear hugger, deciding to opt out on them, pulled and cleaned the carb and gas tank, cleaned and filled/bled the rear brake, changed the oil to Amsoil 20-50, and installed the headlight. I picked up the nuts, bolts, and wellnets I needed from Sutherlands and Lowes.

I installed the stock muffler, but removed it because it rubs the oversize rear tire, which I don't plan on replacing until I get my miles out of it. I'm going to get a different muffler anyway, likely building my own design.

There's a Corbin in one of the pictures- I bought it before I picked up the bike, but I'm trading it off and keeping the other seat instead.






And then I washed it once I got it inspected and registered : D.


Bike runs awesome, and I've put a couple hundred miles on it since I got it legal last Friday. I have some XB stuff sitting at home that I'm either waiting on debating installing, like an oil pump, lines, cooler, and scoop, polished rocker covers, and XB12 primary gearing. As hot as it can get here, I do believe I'll install the oil pump/cooler setup at my next oil change, even with the spin-on cooler still on there, but I'm not sure I'll install the XB12 gearing. I don't ride as balls to the wall as I used to, so I don't really see myself needing it. I will switch to the XB rocker covers, but I'm waiting on a deal on some PCV valves and gaskets.

I do still have some needs/wants on my list for the short term though.

-windshield
-bag lids, narrow and/or wide
-T fairing lowers
-set of 1" and 7/8" handlebars, of nearly any condition, to make new bars
-snap red fairing (actually working out a trade now for one)
-snap red fender or carbon fender from another bike that has a similar shape.
- new riding gear (just bought a new helmet, looking for a Vanson jacket and some nice riding gloves)

Anyway, enjoy the pictures, and let me know of any leads on my short list stuff. Thanks for reading!

(Message edited by phelan on April 02, 2014)
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Jolly
Posted on Wednesday, April 02, 2014 - 08:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

looks like a great project with a solid foundation to start from!

Sure is great to see another one of these saved!

I just completed mine, well, I'm down to the paint to finish mine out... and now that spring is finally here I can take this thing on a long ride to do a nice shake down test.

good luck with your build... Ill be watching closely!!
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Phelan
Posted on Thursday, April 03, 2014 - 09:15 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks David!
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Sportyeric
Posted on Thursday, April 03, 2014 - 12:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice to see you back on an S2!
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Phelan
Posted on Thursday, April 03, 2014 - 12:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Eric!
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Lynrd
Posted on Thursday, April 03, 2014 - 10:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I was out in the shop and just realized- I have a spare (maybe aftermarket, not sure...) S-2 windscreen (and fairing). Fairing matches your front fender....I'll send you a PM...I think I have a swap for you...)

I think it is best to stay with the Red Snap - that is the fastest color.
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Phelan
Posted on Thursday, April 03, 2014 - 10:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Lynrd! For whatever reason I'm not getting PMs, please email me at phelan_z06@hotmail.com.}
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Kc_zombie
Posted on Friday, April 04, 2014 - 11:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Another one saved! Nice.
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Phelan
Posted on Friday, April 04, 2014 - 12:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Anyone know where I can get touch-up paint for the frame? Or a color that is really close at least? I plan to weld in a frame brace instead of the billet brace I originally bought recently (And the sold to KC), so I'd like to paint it to match. Plus I have some paint peeled on the front wheel. I'm also seriously thinking of welding a nut directly onto the frame to mount the steering damper I just got in, since it doesn't have a frame mount (it's a universal).
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K12pilot
Posted on Friday, April 04, 2014 - 03:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Don't do it.
The bike needs neither IMO.

If you find the color please share,
Kc had no luck getting it duplicated with my kickstand as a sample (
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Lynrd
Posted on Friday, April 04, 2014 - 04:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

1000% agree with K12pilot. The S2 front brace is plenty strong from simple geometry. S1s with the way bent front reaction link anchor are a different matter.
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Road_thing
Posted on Saturday, April 05, 2014 - 10:14 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looking good, Ross!
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Phelan
Posted on Saturday, April 05, 2014 - 11:30 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Tom!
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Road_thing
Posted on Sunday, April 06, 2014 - 09:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Try to keep this one on the road, OK?

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Phelan
Posted on Sunday, April 06, 2014 - 10:08 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Touché. As long as I don't get tea bagged I should be ok :P.
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Phelan
Posted on Monday, April 07, 2014 - 11:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"Don't do it.
The bike needs neither IMO. "

"1000% agree with K12pilot. The S2 front brace is plenty strong from simple geometry. S1s with the way bent front reaction link anchor are a different matter."


While I agree the S2 doesn't need a frame brace, I want to brace it moreso for a place to add a short downtube to hold my XB oil cooler. The steering damper I want because I had one aid in saving my life on I40 when I got a flat tire some 3 years ago or so when I had Priscilla. This bike is a LOT stronger than my last, so I definitely will appreciate the additional oil cooler in the summer. I'm 50 lbs heavier now (crazy, just found out yesterday) than I was with my last S2 and this one will still pull the front end up in the first 3 gears; Priscilla could never do that lol.

(Message edited by phelan on April 07, 2014)
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Screamer
Posted on Monday, April 07, 2014 - 09:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The S2 V bracket can flex a lot (fore and aft). It was surprising to see how much they could move - just on the dyno.
Find a bolt - on brace, please don't weld on what is becoming a rare frame.
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Phelan
Posted on Monday, April 07, 2014 - 10:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

On a side note, I just had my license plate and sticker stolen...
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Phelan
Posted on Friday, April 11, 2014 - 01:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Some updates, I traded for a Force Racewinder, which I liked, but decided it didn't really fit my bike the way I wanted, so I put the NRHS A/C back on.



I decided to go custom on my muffler, and ordered a stainless 2-1 collector, which I'll utilize as a splitter, and ordered 2 stainless reverse cone megaphones. I'll have the only tuber 2-1-2 exhaust that I know of, as well as one of the loudest : D. The megaphones haven't come in yet, but the collector has. I shortened the tip and cut notches in it so that I can clamp it onto the collector of the stock header. The megaphones will likely be shortened a little as well so I can slip them onto the collector.





Megaphones
http://www.ebay.com/itm/271444996243?ssPageName=ST RK:MEWNX:IT&_trksid=p3984.m1439.l2649

My wife and I also got new helmets, and I'm looking for a new jacket.

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Essmjay
Posted on Saturday, April 12, 2014 - 11:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ross- I think the extra weight of two cans will soon break the the header tab at the old style hanger. I would upgrade to the new front hanger. Even then I think you will have problems with all that mass vibrating.

(Message edited by essmjay on April 12, 2014)
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Phelan
Posted on Saturday, April 12, 2014 - 12:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

These cans are short and light. The whole setup is lighter than the stock muffler ; ). I do plan on upgrading to the new hanger though. Just waiting for a deal on one. Or I may even build my own.

(Message edited by phelan on April 12, 2014)
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Lynrd
Posted on Saturday, April 12, 2014 - 01:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The shape - a fork- makes them into the equivalent of a tuning fork. They will have a natural tendency to vibration, probably at a specific frequency to boot.

Specific frequency vibration = work hardening = failure.

If you somehow tie the output ends together, you may be able to dampen the effect.

+1 on swapping to the late hanger, though
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Phelan
Posted on Saturday, April 12, 2014 - 10:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The output ends will be side by side and welded together, into essentially one piece : ).
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Phelan
Posted on Monday, April 14, 2014 - 01:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

One thing I just thought of that I'd like to mention is that this bike is a LOT cleaner than my last S2. My plan is to try to keep it that way, keeping up with maintenance and polishing, as well as keeping clean any parts I add, which was certainly not the case on my last bike.
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Davefl
Posted on Tuesday, April 15, 2014 - 12:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have a D&D slip on for an S2 that I would be willing to part with..
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Phelan
Posted on Tuesday, April 15, 2014 - 01:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Dave, I'm pretty well invested into the setup I'm building already though.
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Phelan
Posted on Wednesday, April 16, 2014 - 09:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I got the megaphones in yesterday and went straight to work. I cut up the splitter pictured above so I could mount the megaphones side by side. All I lack is building the mount and baffles. This thing is CRAZY loud without baffles lol.



Cleaned up a little bit.

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Lynrd
Posted on Wednesday, April 16, 2014 - 09:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That really is coming out well. Nice job!
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Phelan
Posted on Wednesday, April 16, 2014 - 10:33 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks bud! I can't wait for that windshield to get here so I can test it at speed .

(Message edited by phelan on April 16, 2014)
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Rubbinisracin
Posted on Wednesday, April 16, 2014 - 01:03 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Since you obviously have a welder I would consider making your own splitter, I think it would look a little cleaner, but its up to you. Also, in the picture I can't quite see the weld but it seems like you are using a non flux core wire without gas. I may be wrong but that might help you out. If you are using the correct wire/gas setup then I would try to crank the amps up a bit until you don't feel the gun pushing back on you as you weld. Based on your ground cord I assume you have a 110 amp mig welder, I would start with the amps on the 3/4 of max setting and wire feed at about the 6/10 setting for 023 wire or 5/10 setting for 035 wire.

Anyways I like the idea you are going for and I like the dual muffler. Good job.
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