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Buell Forum » 1125R Superbike Board » Archive through April 12, 2014 » Exhaust bolt removal « Previous Next »

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Tommymac92
Posted on Thursday, February 20, 2014 - 03:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am in the middle of a rotor swap and ran into a little snag. In removing the muffler I cannot get the left front mounting bolt off. It appears to be spinning on a nut behind the oil cooler. I tried using a screwdriver and chisel to push in there to try and keep the nut from spinning. I sprayed some WD40 back there and will leave it for a day or so. Any thoughts or ticks to get this thing out without having to drill out the bolt.
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Pmjolly
Posted on Thursday, February 20, 2014 - 03:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

There is a nut back there. You have to get a wrench on it. It's not easy, but can be done. I don't remember if I used a box end wrench, or some sort of socket extensions and U joints. It has been years ago since I removed that for an aftermarket exhaust.
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Tommymac92
Posted on Thursday, February 20, 2014 - 03:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

the manual neglected to mention that. The search page took a while for me butt saw that there too. was able to get a 13mm in there to get it out and gashed my finger in the process lol
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Albert666
Posted on Thursday, February 20, 2014 - 03:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

flexi headed ratchet spanner works well
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Noobuel
Posted on Thursday, February 20, 2014 - 11:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If I recall, you can get directly to that nut by using an open end wrench and lowering it vertically from the top of the cooler bracket.
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Rogue_biker
Posted on Thursday, February 20, 2014 - 11:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Just buy the flex head wrench. I bought one from Lowes and it paid for itself already just for this job. It worked so well I decided to buy a set for other jobs.

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Sprintst
Posted on Thursday, March 13, 2014 - 10:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

After a lot of practice now, I can easily get a standard box end wrench on and off
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