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Buell Forum » Old School Buell » Archive through October 16, 2013 » Gas cap fix » Archive through July 28, 2013 « Previous Next »

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Buelljunkie
Posted on Sunday, July 07, 2013 - 11:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'll take 5. Are we at the minimum yet?

A couple of my caps are difficult to remove in the unlocked position. Seems like the perimeter of the plastic on the cap gets hung up on the inside edge of the aluminum ring, which is rather sharp if you run your finger in there. I didn't want to deal with re-sealing the ring in order to remove and file down the sharp edges, so I lightly filed the plastic on the cap and it did improve, but still not exactly easy to remove the cap. Maybe I'll have to remove the ring after all and soften that inside edge...?
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Jolly
Posted on Sunday, July 07, 2013 - 11:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Buelljunkie - I had to file and sand the plastic lower assembly to get it to fit better (on my S3T) still a little tight but at least it locks and unlocks with out a problem! I think maybe they swell a little after being exposed to the cheap fuel we have these days, new ones fit perfectly - if you can find one...
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Hootowl
Posted on Sunday, July 07, 2013 - 12:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Try loosening the nut a little. Your cap may be set too tight.
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Buelljunkie
Posted on Sunday, July 07, 2013 - 01:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hootowl-I find as I get older my nuts seem to loosen themselves, but I'll try that. Not sure that's my problem, tho - the lock rotates freely 90 degrees, it just doesn't want to lift out

Jolly-I barely took any material off when I filed the plastic the first time, I'll give it another go, and I'm sure it will be a liveable condition.
You're right about the new keyless ones, tho - they work perfectly, and a very positive feel when you push the lever down, kind of a soft snap.

Matrim-how close are we?

Thanks guys..
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S1owner
Posted on Sunday, July 07, 2013 - 02:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I sanded down the edge of the plastic on the filler also as it had expanded and would lodge itself in the tank
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Matrim
Posted on Sunday, July 07, 2013 - 02:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks like we reached the minimum. Ill get them started as soon as I can.

Im making extra so if you havent posted interest you can, and wont be left out.

Ill let you know when you should send a paypal payment.

(Message edited by matrim on July 07, 2013)
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Red93stang
Posted on Sunday, July 07, 2013 - 03:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'll take one as well. Just let me know where and when to send payment.
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Ustorque
Posted on Sunday, July 07, 2013 - 06:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Please let me know when you need payment,thanks!
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X1_rider
Posted on Monday, July 08, 2013 - 07:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I would like one as well please.
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Bluzm2
Posted on Monday, July 08, 2013 - 11:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I';m down for two. Both for a friend. An S1 and an M2!
The S1 is having problems right now with the cap...
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Blackm2
Posted on Tuesday, July 09, 2013 - 09:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I would be in for 2 please
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Forerunner
Posted on Wednesday, July 10, 2013 - 10:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't even know what the hell problem this fixes but I'm in for one. : )

Nels
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Reaper_pete
Posted on Saturday, July 13, 2013 - 09:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My cap failed also, count me in for one, and how you want to get payed}}}...
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Waveguides
Posted on Sunday, July 14, 2013 - 02:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The problem is the ethanol in the gas. If you are able to purchase no ethanol high test (premium) the cap will shrink back to size. I filed mine down and when I changed fuels, its loose, but works.
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Jolly
Posted on Saturday, July 27, 2013 - 10:01 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

how is this going? is it time to pay yet?
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Matrim
Posted on Saturday, July 27, 2013 - 01:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yup, sorry it took so long. Parts were finished yesterday.

Ill start shipping them next week.

Payment instructions

Cost - 25 USD per unit

Pay using paypal gift or add 3% to the total. Paypal account - kclouse@gmail.com

Include your name, badweb name, and shipping address.

Hope they serve you all well.
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S1owner
Posted on Saturday, July 27, 2013 - 01:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Payment sent
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Kc_zombie
Posted on Saturday, July 27, 2013 - 02:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I would like three please. Is there enough of them left?
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Possumtrot
Posted on Saturday, July 27, 2013 - 05:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Payment sent ,thanks
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Kalali
Posted on Saturday, July 27, 2013 - 10:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Payment sent for one.
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Matrim
Posted on Saturday, July 27, 2013 - 11:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Kc zombie - yes there are enough.
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Jolly
Posted on Sunday, July 28, 2013 - 08:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

payment sent, thanks for tooling back up for this!
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Kc_zombie
Posted on Sunday, July 28, 2013 - 10:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Payment sent from Woska. Just needed two...Thanks.
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Blackjoe
Posted on Sunday, July 28, 2013 - 11:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Payment sent, thank you!
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Buelljunkie
Posted on Sunday, July 28, 2013 - 01:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Payment sent for 5. Thanks!
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Forerunner
Posted on Sunday, July 28, 2013 - 02:00 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Payment sent, thank you!

What issue does this fix again?

Nels
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Kalali
Posted on Sunday, July 28, 2013 - 03:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sorry if I missed this but does the "kit" come with the three allen head screws?
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Matrim
Posted on Sunday, July 28, 2013 - 04:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks guys. Payments received.

Kalali - yes, the kit comes with the allen head screws and an extra nylon lock nut.
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Jolly
Posted on Sunday, July 28, 2013 - 04:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Forerunner - The buell gas caps end up stripping in the rotation portion of the assembly, the tab that you lift up and twist ends up orbiting out the plastic "groove" that it sits in so that it turns rather freely without actually turning the plastic assembly into the unlock and remove position..when this occurs you are screwed!...this piece fixes that by modifying the assembly..... I got stranded once at a gas station, fortunately close to home, almost out of gas and could not get the gas cap unlocked and open, fortunately I was close enough to home that I could go back home and trade out for a different bike (ahh the joy of multiple bikes!)...installed this and it works perfectly!
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Forerunner
Posted on Sunday, July 28, 2013 - 05:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jolly,

Explanation much appreciated! I figured it prevented some kind of failure but didn't know the specifics.

No problems on my X1 yet but this sounds inconvenient at best. Saw so many others going in I figured I'd better as well. Glad I did!

Nels
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