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Buell Forum » 1125R Superbike Board » Archive through May 26, 2012 » EBR Carbon Fiber Case Protectors Install « Previous Next »

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Pnw_uly
Posted on Tuesday, May 22, 2012 - 12:50 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Okay, no instructions, just says to re-use the existing engine case bolts. . .

Other than the seemingly obvious 'install in conjunction with an oil change', any other recommendations for this upgrade ? ? ?

Thanks in advance.
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Froggy
Posted on Tuesday, May 22, 2012 - 12:59 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

No need to change the oil, just remove the screws, place covers on, reinsert screws.

Check after a few heat cycles, and again at each oil change to make sure they didn't come loose.
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Timebandit
Posted on Tuesday, May 22, 2012 - 02:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you wanted to use small washers it probably wouldn't hurt, and it might even help to prevent exerting any rotational force directly onto the carbon fiber. That said, I specifically asked Mike Richter if I needed to use washers and he said no, just use the original M6 bolts.

It's probably a good idea to follow the torquing sequence in the 2010 service manual to avoid leaks, and to periodically recheck torque like Froggy said.
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Pnw_uly
Posted on Tuesday, May 22, 2012 - 09:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Appreciate the info - - have the 1125 Service manual, so will definitely follow the torquing sequence there. . .

Thanks again.
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Jdugger
Posted on Tuesday, May 22, 2012 - 10:00 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Over time the carbon will crush and fail under the OEM engine screws -- basically it just wears out and you will be able to take the cover off without removing the screws on day.

I opened the holes up just a titch and started using this part as a bushing... works like a champ, and holds the covers well, too.

Flange to the outside...

http://www.mcmaster.com/#2938T1
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Timebandit
Posted on Tuesday, May 22, 2012 - 02:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Flanged bearing -- great idea.

Any reason that you chose an SAE size rather than metric?
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Jdugger
Posted on Tuesday, May 22, 2012 - 03:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Metric are hard to find, and a 1/4" hole is VERY close to 6mm.
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Timebandit
Posted on Tuesday, May 22, 2012 - 05:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i guess that's the answer i expected. i couldn't find metric either.

great idea you had there -- using a "shoulder washer" to protect from both the rotational force of the bolt head and the sawtooth action of the bolt threads. thanks for posting that before I shredded my covers.
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Jdugger
Posted on Tuesday, May 22, 2012 - 08:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Necessity. My bikes are ridden hard and a lot of stuff that would survive indefinitely on a street bike surprisingly becomes a wear part.

I'm also in the clutch a lot (every oil change) adjusting the slipper gap so it performs ideally.
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