Author |
Message |
Skully
| Posted on Tuesday, December 08, 2009 - 09:37 pm: |
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I managed to con, um, obtain the talented help of 1324 (aka Nick) to help with the design of the DHM lifting spool. His expertise with Pro/E and owning an 1125 really helped out. Nick modeled the OEM spool and then based on the feedback that we received from you, designed a replacement spool that was both compact and reduced the possibility of scratching the swing arm when the forks of the wheel stand are inserted:
Here is what the solid model looks like:
Now that the collective has had time think about this, please take a few minutes and give us feedback on the design. Again, you are in the driver’s seat here. Our goal is to supply you with the parts you need. The plan is to provide them in aluminum that has been hard black anodized for appearance and durability. Unfortunately, I don’t have feedback on the 1125 EcoSliders yet as the tester had a family emergency. But it’s safe to say that we will make sure that the DHM 1125 EcoSliders protrude past the lift spool by a sufficient amount to protect them. Thanks for your time, Keith DarkHorseMoto, LLC |
Ds_tiger
| Posted on Tuesday, December 08, 2009 - 09:52 pm: |
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IMO Hard to fault the "bobbin" technology- (captive the stand- no scratch the swing arm)- my thought would be to find the "sweet spot" for typical (Lockhart Phillips & Pit Bull) stand finger/fork thickness and leave a 1/8" play on either side (spool design) Looks good! |
Froggy
| Posted on Tuesday, December 08, 2009 - 10:03 pm: |
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I'm in for a set, regardless of whether or not I will ever use them. Hell in 3 years I haven't used the spools on my XB yet. |
Stevasaurus
| Posted on Tuesday, December 08, 2009 - 10:07 pm: |
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Is there a "standard" width between the lift points? The first thing I thought when I saw the section views side by side is that the offset would be an issue, no matter how beneficial the intent of bobbin is. Keep in mind that I don't own a set of stands (yet) so if my question is completely bogus, I respectfully withdraw. |
Dwiggs
| Posted on Tuesday, December 08, 2009 - 10:42 pm: |
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As long as they fit the Pit Bull stands, I'm in for a set. |
Skully
| Posted on Tuesday, December 08, 2009 - 11:02 pm: |
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DS - We elected to keep the spool as compact as possible to reduce the chances of it ever making contact with the ground. My concern is with the cast aluminum swing arm coupled with a very thin threaded boss could be easily damaged in a crash. Froggy - Thanks! Steve - All of the swing arm stands that I'm familiar with have a wide range of adjustment. The two in my shop have at least an inch of adjustment per side. Dwiggs - Shouldn't be a problem. Keith |
Avc8130
| Posted on Tuesday, December 08, 2009 - 11:24 pm: |
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Keith, Is there still an aluminum insert, or are these completely aluminum? I am sure Nick told you (if you didn't know already) Delrin will creep and fail in a spool application. ac |
A_s_r
| Posted on Tuesday, December 08, 2009 - 11:34 pm: |
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Looks good! Assuming they work with the most common rear stands (Pit Bull, T-Rex, Vortex, etc.) they should be good to go. My only suggestion would be to add a couple of degrees of draft on the lead-in for the spool groove. |
Squarecircle
| Posted on Wednesday, December 09, 2009 - 01:17 am: |
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Greetings from San Diego; >>>> Apparent to me is the need of a more stoutly bolt fastener as opposed to the rather small 6mm. standard issue. The contact base does not provide a large enough diameter of solid contact to resist a good glancing hit,in the event of a lay-down, thereby bending the smallish fastener. However this could be a good weakness, perhaps saving the swing arm from bending forces.>>>> Rambling on. sq. |
Dwiggs
| Posted on Wednesday, December 09, 2009 - 01:39 am: |
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Squarecircle, my impression is that these are intended to be used in conjunction with more robust axle sliders (which would take the impact forces in a crash rather than the spools). I'll be ordering those as well when the spools are available. In fact, I'm hoping to see a nice package deal offered (including the front axle sliders as well, if possible). |
Ft_bstrd
| Posted on Wednesday, December 09, 2009 - 02:17 am: |
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I wish I had a bike to put them on. |
Blake
| Posted on Wednesday, December 09, 2009 - 06:44 am: |
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Avc, In Keith's post above... "The plan is to provide them in aluminum that has been hard black anodized for appearance and durability. " So "all aluminum" is accurate. |
Spaceman
| Posted on Wednesday, December 09, 2009 - 08:14 am: |
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Looks good. Assuming they'll fit a Pit Bull stand, I'll buy a set. |
Xtreme6669
| Posted on Wednesday, December 09, 2009 - 08:22 am: |
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I'm in for a set when A package is ready, I too would want the front and rear sliders and the spools. |
1324
| Posted on Wednesday, December 09, 2009 - 08:59 am: |
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ASR, good idea on the draft. That will be easy enough to add, and there is plenty of meat. As long as Keith and his machinist are OK with it, I can add it. Squarecircle, the 6mm bolt was used so that the spool replaces the stock spool and mounting provisions. Steve, the groove width was optimized to accomodate common spool lift plate thicknesses. There won't quite be 1/8" on each side once lifted, but only because (as Keith mentioned), we wanted to keep the spool as compact as possible to prevent crash damage while still protecting the swingarm during lifting. And yeah, Anthony...all Al. |
Cwadster
| Posted on Wednesday, December 09, 2009 - 10:13 am: |
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My Pit Bull stand doesn't fit the spools that came on on my 1125. The swingarm is too wide--even at max width. |
D_adams
| Posted on Wednesday, December 09, 2009 - 10:46 am: |
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Cwadster - use a 3 ton floor jack to spread it apart about one to one and a half inches. It's just tubing, it will bend without breaking up to at least three or four inches. It got bent to get to the shape it's in now, bending back a little won't hurt it any. |
1324
| Posted on Wednesday, December 09, 2009 - 10:58 am: |
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^^^ This is what I had to do with my old Handy stand....but I did mine by hand since it was just a bent loop. The Pitbull stands look to be a bit heavier duty. |
Avc8130
| Posted on Wednesday, December 09, 2009 - 11:22 am: |
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I read and re-read that post and didn't see aluminum before I posted. DOH! ac |
1324
| Posted on Wednesday, December 09, 2009 - 11:36 am: |
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Don't worry, we won't fault you for your 3rd grade reading comprehension skills...lol. |
Avc8130
| Posted on Wednesday, December 09, 2009 - 11:45 am: |
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I goed to publik skool at NJ...the superintendent taked all the money that were suppota pay me teacherses. So when will these spools be available? Hard anodize is a good choice. I had some other spools in the past that were plain anodized and the finish wore quickly. ac |
Freight_dog
| Posted on Wednesday, December 09, 2009 - 02:58 pm: |
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I also spread out my standard Pit Bull stands. I still have the adjusters widened out most of the way. Jeez this swingarm is wide. Works like a charm though. Those spools look great Keith. I would say they are precisely what the BWBers have asked for. |
Blake
| Posted on Wednesday, December 09, 2009 - 04:12 pm: |
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Suggestions to consider... 1. Deepen counter-bore (hide screw head} 2. Widen base then taper it towards slot to help guide rear bike stands into place and better protect swingarm from stand. 3. Minimize length of protrusion, flat form instead of rounded head form.
If needed, clearance/relieve base outboard of faying surface to avoid interference with swingarm surface. |
Avc8130
| Posted on Wednesday, December 09, 2009 - 04:22 pm: |
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Blake, Your design does not leave much aluminum to actually support the bike. You have very little bearing surface on the bolt shank unlike the designs proposed above. ac |
Dwiggs
| Posted on Wednesday, December 09, 2009 - 04:27 pm: |
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For what it's worth, I prefer the look of the rounded design. The visible screw head doesn't bother me. |
A_s_r
| Posted on Wednesday, December 09, 2009 - 05:10 pm: |
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I see what Blake is getting at, and I like the direction he is going. The "buttonhead" style design leaves a lot of material that isn't adding to the functionality of the design, which is to guide the rear stand into position, support the weight of the bike, and protect the swingarm from damage. Some suggestions for Blake's design would be to add angled lead-in to the outboard side. I would also suggest changing the socket head cap screw out for a shoulder screw, which would help bear the weight of the bike. If I have some time this afternoon, I will model something up to illustrate my suggestions. |
1324
| Posted on Wednesday, December 09, 2009 - 05:13 pm: |
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Blake, 1. The counter bore depth was chosen to maximize cross sectional area under the lift point. I also do not like the bolt being visible, but it is a small price to pay, and now it can be as short as possible. 2. Wider flat base won't clear the swingarm due to the way the boss is welded from the factory. Hence, the little step on the 'bottom'. 3. Rounded head was chosen for aesthetics (same radius as stock) I added drafts to the groove over lunch today. I'll let Keith review and post if he likes it.... |
1324
| Posted on Wednesday, December 09, 2009 - 05:24 pm: |
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Some suggestions for Blake's design would be to add angled lead-in to the outboard side. I would also suggest changing the socket head cap screw out for a shoulder screw, which would help bear the weight of the bike. I'd recommend not using the fastener to bear the weight of the bike. Even the lowest grade M6 bolt will provide enough clamp force to rely on the spool. It is nice to avoid loading fasteners in shear whenever possible. Additionally, it would be nice to retain the same fastener head size as stock for maintainability. |
A_s_r
| Posted on Wednesday, December 09, 2009 - 06:25 pm: |
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Alright, here's what I could get away with at work It's probably not to scale as I'm not sure what the dims were from the stock spool. I also went with a flat head cap screw, rather than the shoulder screw I referred to earlier.
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1324
| Posted on Wednesday, December 09, 2009 - 07:04 pm: |
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Not a bad approach, IMO. I thought about a flat head cap screw but opted out for a few reasons. Looks nice. I guess it comes down to looks and what people prefer. |