| Author | Message | ||
     S1owner |
Here's the deal I have done a lot of research and just wanted to see if I could get some others thoughts. I cut mine down no problem but on certain years there is a milled hole in the bottom plugged with a brass plug. This hole was there for lubrication during the milling process. So how to plug the hole again? Some say a machine screw and red lock tight? Can I buy a new plug? Should I reuse the old plug? What have others done? | ||
| Mtjm2 |
what's the best way to cut the cover down while still on the bike ? Toying with the idea and like some of the pics I've seen with it done . If you've done them S1owner , help a brother out ! | ||
| S1owner |
I did mine on the bike took about 45 min. Here is the process I used and the tools. Tools: 4 1/2" grinder with a thin cutting wheel, wax pen for drawing on the cover, flexible ruler to conform to shape, various metal files. Process: measure underneath to make sure of your measurements, use the grease pen to mark and draw your pattern. With a super steady delicate hand use the grinder to cut it up use files to smooth it out. Sand polish to desired finish. If you have the brass plug like mine you will need to plug it again like I am asking about above | ||
| S1owner |
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| Pash |
I drilled and tapped mine 1/4 UNC then loctited in an allen (cap) screw to plug it. | ||
| S1owner |
Thanks Pash | ||
| Mtjm2 |
Thanks S1owner ! Think im going to do it ! | ||
| S1owner |
No problem just remember measure 3 times cut 1. Take your time let the tool do the work. | ||
| S1owner |
Also if you have the hole in the bottom like my pic shows drain your fluid first!! |
