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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through May 23, 2011 » Leaky fork seal...parts backordered « Previous Next »

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Union_man
Posted on Monday, May 02, 2011 - 02:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I noticed a small leak on my right fork seal. I ordered a new set from HD. They are on back order. Surprise surprise!

I wonder how long this will take.
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Pontlee77
Posted on Monday, May 02, 2011 - 02:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

They are showa forks should be easy to find.
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Hughlysses
Posted on Monday, May 02, 2011 - 03:00 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I believe American Sport Bike stocks them.
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Mark_weiss
Posted on Monday, May 02, 2011 - 06:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The seals are a standard part, all that you need are the dimensions from the old seal(don't have them handy right now). Even a machine parts warehouse may stock them.
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Leoallafila
Posted on Monday, May 02, 2011 - 06:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

before you change them (it's quite a PITA) try pushing the thinnest blade of a feeler gauge (like the one that you use for valve clearances) between the fork leg and the seal and make it go around the whole seal as you do an upward/downward movement. This can sometimes fix a bent lip and remove any debris that cause it not to adhere properly fixing your issue. As you do it it will obviously leak a little oil so you will have to restore the proper amount when done. IT works 2 out of 5 times averagely so it's worth a try in my book : )
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Brown_e
Posted on Monday, May 02, 2011 - 07:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I had a blown fork seal while I was in the Keys of Florida this winter. Ft Lauderdale Harley got the part soon enough but took them a while to get the tool to do it. I would think the seal would be easy to find.
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Towpro
Posted on Monday, May 02, 2011 - 08:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Better then a feeler gauge, try to slide something like a business card up between the tube and seal to flush out the dirt. The feeler gauge might cut the seal.

It works on my Zukes on my Husky.
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Leoallafila
Posted on Monday, May 02, 2011 - 08:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

A credit card would probably be too thick, I have heard of people that have used camera film too if the feeler gauge feels too risky. However they have rounded edges and I've never cut any seal, and nothing will be as slim and strong as steel IMHO
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Stevem123
Posted on Monday, May 02, 2011 - 09:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Replacing the seals and slide bushings are easy if you know what youre doing and have the tools. I can do both forks in a couple hours and thats taking my time at it.
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Ratbuell
Posted on Monday, May 02, 2011 - 09:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

35mm film (remember that stuff?!?!?) works perfectly as a "wiper".

+1000 on American Sport Bike. Check with Al.
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Uly_man
Posted on Tuesday, May 03, 2011 - 03:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Any leak is because of a worn/damaged seal and/or worn forks. If you think you have "bits" in the fluid you should change all seals and fluid. All sets/pairs and ALWAYS.
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Ourdee
Posted on Tuesday, May 03, 2011 - 07:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Where are the fork rebuilding videos Tepideath stars in?


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Motorfish
Posted on Tuesday, May 03, 2011 - 11:10 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I did the 35mm film, negative, trick on my Ducati once and it worked for me.
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