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Archive through May 05, 2021Victory30 05-05-21  06:57 pm
         

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_buelligan_
Posted on Wednesday, May 05, 2021 - 07:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I looked in my 2008 Sportster service manual and it says the raised bead faces up.
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34nineteen
Posted on Thursday, May 06, 2021 - 11:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I may have to look into these for my S1 rebuild. Not thrilled with the copper/paper washers that came with my Cometic gasket kit.
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X3rs
Posted on Thursday, May 06, 2021 - 01:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

PROBLEM - need input

I have put everything together with your help and verified that the the rocker cover and the rocker plate are not leaking. BUT - the top left side engine hanger bolt is leaking??? (seems I did all that top end gasket work for nothing)

I know I covered this with you guys earlier and the 100% thought was that, that hole is a dead end hole and therefor can't leak. SORRY, it is. And that brings me to me question since I have to except that it is leaking and the oil is coming from inside the engine.

SO, excepting the fact that the hole is getting oil into it and it is showing up on the outside of the engine (right wear the bolt goes into the head), what does that mean for my bike of 24k miles on it? I am assuming that I can get the bolt out ( it is a big bolt and I am not sure of the torque that was put on it or how to support the motor yet.) and put something on the threads to stop oil from leaching out (perhaps black high temp silicone sealer) will the motor be OK?

I see no cracks anywhere when thing were apart or back together. But if it is suppose to be a dead end and not leaks is something destroyed that I don't know of?

Help will be appreciated on how to support the motor and how to get this bolt out.
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Victory
Posted on Thursday, May 06, 2021 - 03:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

well its cast alum. Cant never say never. Your next task is to examine area and seal it up somehow. Another reason to keep a borescope around.

(Message edited by victory on May 06, 2021)
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Normthenomad
Posted on Thursday, May 06, 2021 - 03:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Use James gaskets myself and have for over 20 years. As far as the leak goes I'm as mystified as you, never ever seen one leak there.Please post when you find out the cause.
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Hootowl
Posted on Thursday, May 06, 2021 - 05:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Could that part of the head casting be cracked?
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Williamscottrobertson
Posted on Thursday, May 06, 2021 - 05:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You’re supposed to have red loctite on that bolt. I’d, pull the bolt and clean in there and threads real good (those bolts are supposed to be grade 9 one time use). Then coat the threads with 59214 high temp thread sealant and see if that stops it.

I had the issue of always having a drop of oil on the bottom of the left engine Mount. However the bike sits on that side and all the oil leaks end up there. I could have sworn it was leaking from that bolt hole too. Refreshing the gaskets worked for me to stop it.
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Williamscottrobertson
Posted on Thursday, May 06, 2021 - 05:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Oh and a small bottle Jack under the case holds the engine up while you change out those bolts. But you can pull them out and change them one at a time without a jack, just don’t take both at once.

I found grade 9 bolts at my local Fastenal for $2/ea however they told me they weren’t making them anymore so once stock sells out that’s it. Then you are stuck with harley vintage parts at like $12/ea.
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X3rs
Posted on Thursday, May 06, 2021 - 06:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"I found grade 9 bolts at my local Fastenal for $2/ea"

I guess I will buy some extra bolts even though I was not going to change the bolt, just pull it and then seal it. That is if I can find this store.

Red locktite! Hope I do not have to apply heat to get it out.
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89rs1200
Posted on Thursday, May 06, 2021 - 07:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

All they need is a single drop of red Locktite!

Be sure you have the proper bolts!
HD Part number: 3436Y AA0722.1CBZ

Bolt is actually F911 grade, but grade 9 will also do. Find a source here;
http://www.badweatherbikers.com/buell/messages/47623/776379.html?1451840706

There are other pages on this sight with the discussion. basically, the weakest part of the bolt is where the threads end on the shaft. Check the old and new bolts are the same length and the threads cover the same distance on the bolt.
The washers are also hardened. BA0714.3Z

Concerning torque procedure;

Motor_Mount_Bolt_Kit-American_Sport_Bike


Some BadWeb links;
http://www.badweatherbikers.com/buell/messages/47623/853983.html?1563247967
http://www.badweatherbikers.com/buell/messages/47623/207811.html?1152209529
http://www.badweatherbikers.com/buell/messages/47623/207811.html?1152209529




(Message edited by 89rs1200 on May 06, 2021)

(Message edited by 89rs1200 on May 06, 2021)
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X3rs
Posted on Friday, May 07, 2021 - 07:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well,
I can tell you that it was the bolt for sure. Pulled it and found oil on it.
As for Fastenal, forget those guys. They will not sell to anyone who does not have an account or is a business. Running Covid scarred. Jerks.

Allen's seems to have them but the bolts are only 2.00 - the shipping is 9.00. Might as well go to HD to get them
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Williamscottrobertson
Posted on Saturday, May 08, 2021 - 09:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Damn, yeah our Fastenal are covid loonies. They are only in the store 11a-2p every weekday by they do allow counter sales without an account.

Last I heard HD couldn’t get them either. Let us know!
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_buelligan_
Posted on Saturday, May 08, 2021 - 11:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes they do still sell them, most do not stock them but all Harley dealers can order them, the part number has superseded to AA0722.1CBZ and they are $13.69 a piece.
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Hootowl
Posted on Monday, May 10, 2021 - 03:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

McMaster-Carr?
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Upthemaiden
Posted on Tuesday, May 11, 2021 - 08:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I was thinking about mcmaster-carr. Do they still do the surprise shipping costs? It's been a few years since I ordered something there, and I remember they wouldn't tell you what the shipping cost. You just got the total for the parts you ordered, and then had to check to see how much was charged to your card to see what the shipping charges were.

Unfortunate there aren't normal hardware stores around to find stuff like that. You can find them online but always end up paying $8 for shipping on a $2 bolt. Best you can do is order a few of them to get your money's worth, even though you'll probably never end up using them. When I needed a new bolt for the rear shock mount on my S1 I ordered a pack of 5 to make up for the shipping. I couldn't even tell you where the other 4 are at this point if I needed one.
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Hootowl
Posted on Friday, May 14, 2021 - 10:05 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Google local fastener supply? I would think any major city would have at least one that is open for business.
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X3rs
Posted on Saturday, May 15, 2021 - 05:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"7/16 x 14 x 2-3/4" ????

Aren't the bolts 3" long in total? Wrenching size 5/8" - grade F911.
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89rs1200
Posted on Saturday, May 15, 2021 - 06:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Part number shows the bolt should be 7/16 x 14 x 2-3/4.
Did you find it to be 3"?
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X3rs
Posted on Sunday, May 16, 2021 - 03:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I thought I measured 3", but now it is back in the bike all sealed up.

Now I am a bit lost
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89rs1200
Posted on Monday, May 17, 2021 - 12:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Bolt length is the shaft of the bolt, not to include the bolt head. I expect you did measure 3" from the top of the bolt head to the end.
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Victory
Posted on Thursday, January 06, 2022 - 01:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

https://st-paul-harley-davidson-buell.myshopify.co m/products/aa0722-1cbz-genuine-buell-front-engine- mount-to-head-bolt-b1s

Dont be surprised if they send you the Buell Labeled part Grade 9 ....Like they did for me. I guess the 911 bolts are gone but still advertised on the site.
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34nineteen
Posted on Thursday, January 06, 2022 - 04:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I will have to check my bolts. I think mine were "911" bolts.
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Williamscottrobertson
Posted on Saturday, January 08, 2022 - 09:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have some f911 bolts different lengths. They are used but I chased the threads then I zinc plated them again. They are like new.
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Victory
Posted on Saturday, January 15, 2022 - 06:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I guess they just decided, well we will send him something else and not what we are advertising on the website. Who cares what he expects to get.
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