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Buell Forum » Old School Buell » S2 Thunderbolt » Archive through December 01, 2014 » S2T bars pre-recall modded for strength ? « Previous Next »

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Mhlunsford
Posted on Monday, September 22, 2014 - 06:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So think I just purchased some pre-recall s2t bars - ground at the bottom where they are welded to the bars.

Has anyone tried to strengthen them by wielding a cross bar?

I would loose the flexibility but gain strength to keep them from breaking the wield is my thought.
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Hoser
Posted on Monday, September 22, 2014 - 08:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The issue with recalled bars is the upper part of the cuff is not welded to the handlebar tubing at all , the sides on those are welded , just not the top .

Here's the bulletin .............

http://www.badweatherbikers.com/buell/messages/3842/263547.html

The bulletin you want to read is B07

It's the seventh one down the list.

You are good to go with the bars you bought as they are.

(Message edited by Hoser on September 22, 2014)
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Hoser
Posted on Monday, September 22, 2014 - 08:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.badweatherbikers.com/buell/messages/384 2/B007-263554.pdf
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Court
Posted on Monday, September 22, 2014 - 10:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Always makes me laugh ...... My first one came off, the left side, in turn #3 at Heartland Park. I was being passed and I recall the fellow looking at me holding the bar

The good news is that they " telegraph" ( feel wobbly and sloppy) prior to detaching
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Hoser
Posted on Tuesday, September 23, 2014 - 08:52 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Good story Court , I'm sure there are many campfire stories you could share .
One of the guys I work with built this wookity chopper and used low grade bolts to mount the handlebar risers. After a short time they both snapped off ,luckily at low speed , he got scuffed up a bit , this was five years ago , we still tease him .

After posting my last message yesterday , I remembered another detail about the defective handlebars , the tubing was notched where it is attached to the cuff . The later versions had tubing that was formed / flattened in this area . The notched handlebars are the widowmaker versions and should be thrown away , I have personally destroyed a few of them ( not by crashing ).
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Mhlunsford
Posted on Tuesday, September 23, 2014 - 01:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks if the bars are good to go will be thrilled !
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Court
Posted on Tuesday, September 23, 2014 - 02:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

>>>The notched handlebars are the widowmaker versions and should be thrown away

They really aren't "widow makers". You will know well before the bar gives way. In addition, it's an easy fix to stiffen up the "pre-recall" units.

>>>I'm sure there are many campfire stories you could share .

Comes from riding Buells for about 30 years.

:-)
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Hoser
Posted on Tuesday, September 23, 2014 - 09:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"Comes from riding Buells for about 30 years"

Or in my case , fixing them for a living twenty years , my time riding them was only 14 years .
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Court
Posted on Tuesday, September 23, 2014 - 09:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hahahaha . . . then I'm sure you've got some good campfire stories as well.

In addition to the test riding I did I've ridden Buell in 44 states and met over 5,000 incredible, and passionate owners, over the years. . the stuff stories are made of!

Some of them still need the statute of limitations to run before we can share!

:-)
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