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Buell Forum » Old School Buell » Archive through June 20, 2014 » Starter switch/Kill switch assembly « Previous Next »

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Lynrd
Posted on Thursday, June 05, 2014 - 12:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It appears that Veronica has developed a bad handlebar starter switch. Checking it with continuity tester shows the switch never seems to close....actually, it seems to close about one time in 30 or so operations, which is no better as far as I am concerned.

I sort of nuked it with contact cleaner and operated it for 50 or so cycles, hoping the condition would clear. It hasn't. Thoughts on repair/replacement?
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Jordon_s3t
Posted on Thursday, June 05, 2014 - 01:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Based on the block diagram in my S3 service manual, it's just a simple SPST switch designed to handle only .1A
I guess you can go the expensive way and replace the entire throttle switch assembly..there's one on Ebay at $69.95 buy it now.. or go the cheap route and just add a switch..
Here's one (about half the way down the page) for $24.95
http://www.epfguzzi.com/parts/SWITCHES.HTM

And a cheaper one from J&P
http://www.jpcycles.com/product/370-0000?utm_sourc e=PLAs&utm_medium=cpc&utm_term=&device=c&network=g &matchtype=&gclid=CjkKEQjwqsCcBRDt7_Gts5a91YYBEiQA m-wYEVb9oPpss726aso8N7qTSglOvzXvZuOFfzk4AZKo8Yjw_w cB
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Jvv
Posted on Thursday, June 05, 2014 - 02:00 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://http://www.mositesmotorsports.com/eshopprod _cat_8454-70626-70634-70652_product_1449589.DRAG_S PECIALTIES_HANDLEBAR_SWI.htm


Start and stop switches; repl. OEM #71589-92 product # DS-272250A $21.95

I replaced ALL the controls when I did my S2 "redo"............

Seems to me......(when I was gathering parts some time ago)..... some/all the parts are still available from HD.

Don't know if Drag still has them in stock??

Ride safe......Jack
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Lynrd
Posted on Thursday, June 05, 2014 - 02:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sorry, i should remember that not everyone keeps track of my bikes by name - this is for Veronica, a 1998 S3. If it was for either of the S2s, it frankly would be easier - but those both work just fine
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Blu1hockey
Posted on Thursday, June 05, 2014 - 07:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have the whole setup for sale. Off a 99 x1. That should work right?
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Ausx1er
Posted on Thursday, June 05, 2014 - 10:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I had the same thing happen on my X1 after I'd just bought it secondhand, on occasions it just wouldn't start. After much testing of the various components and connections it turned out that the start switch conical spring had been mashed and didn't have enough 'spring' left in it.

Being downunder it wasn't too easy to get hold of a Buell switch block so I ended up replacing it with a similar conical shaped spring sourced from a small radio that I had that used either AA or AAA batteries. It's still working perfectly 15,000km later.

Cost of fix $nil, outcome good as new.
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Littlebuggles
Posted on Friday, June 06, 2014 - 03:00 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

99 X1 switch should work, although I cannot speak for the end plug - you should be able to pull the pins out and swap them into the older plug if it's different.
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