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Buell Forum » Old School Buell » Archive through June 13, 2013 » Shifter adjustment « Previous Next »

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Beardo
Posted on Sunday, June 02, 2013 - 08:03 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I performed a search, the service manual isn't clear and I'm getting old, going senile. I can't remember for the life of me, does the clutch assembly need pulled when doing the shifter adjustment with the drill bit?
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Jim2
Posted on Sunday, June 02, 2013 - 01:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes, I believe that is the only way to access where you need to insert the drill bit. I've been told by knowledgeable members that you should use a 0.125" drill bit instead of the recommended 0.116".
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Beardo
Posted on Sunday, June 02, 2013 - 01:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That's what I thought, but it wasn't computing. Thanks for the heads up about the drill bit size.
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Littlebuggles
Posted on Tuesday, June 04, 2013 - 07:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Used a .116 for mine, I can see how a little more meat on the bit would make for a little less fiddling though.

Either way, if it's been out of adjustment you'll be pleased with fixing it. It has made a big difference in shift effort and accuracy for my bike.
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Mike13
Posted on Tuesday, June 04, 2013 - 07:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Excuse my ignorance but could you guys go more in-depth about what you are talking about? I'm new to tubers and i think my bikes clutch needs adjusting because it lets out way too soon and i'm wondering if what you guys are discussing might be the solution. I've adjusted the clutch cable and where the manual says to behind the derby cover with no satisfactory result. Sorry for the hijack.
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Littlebuggles
Posted on Tuesday, June 04, 2013 - 11:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Shifter adjustment won't change when your clutch engages, it's for gear selection only.

The clutch is fairly finicky, you have to take your time and don't snug things down too tight before you back off however much the book says.
Make sure you've properly loosened the cable prior to the clutch adjustment or you're not going to get a good engagement point on the clutch. Lube your cable to make sure it moves freely and isn't hanging up as well.

Also check to make sure the end isn't into the ramp backwards, it should be on the inside of the hook on the ramp, it will hang up on the derby cover if it's on wrong.
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Mike13
Posted on Wednesday, June 05, 2013 - 12:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I figured thats what you guys were talking about but thought I'd ask any way just in case. Thanks for the advice as well.
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Smoke
Posted on Wednesday, June 05, 2013 - 06:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

clue me in. what are you drilling? the valleys on the detent plate?
thx,
tim
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Davefl
Posted on Wednesday, June 05, 2013 - 09:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

No drilling.. Drill bits are used as a gauge for adjusting.
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Davefl
Posted on Wednesday, June 05, 2013 - 09:34 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.badweatherbikers.com/buell/Manuals/S1_1 996-1997_Service/BU6b.pdf

see page 11 of 12

(Message edited by davefl on June 05, 2013)
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