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Buell Forum » Old School Buell » M2 Cyclone » Archive through March 08, 2013 » Regulator #2 « Previous Next »

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Zrx1100
Posted on Sunday, October 28, 2012 - 08:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

looking to access the wisdom of the collective:

I have a 2000 M2. 2 years ago I had a regulator go out. replaced with one from cycle electric. yesterday this regulator died (have done the stator check it is OK: conductivity, open to ground and VAC output OK).

any thoughts on what may be causing the reg/rectifier burning out repeatedly?

thanks
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Stev0
Posted on Monday, October 29, 2012 - 03:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What battery are you using???

How is the reg/rec grounded?

I've seen a large amount of reg/rec problems due to low quality batteries and bad grounding.
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Zrx1100
Posted on Monday, October 29, 2012 - 04:01 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

thanks Stev0

the battery is Harley Davidson dated Dec 2007

the VR is Cycle electric. this one is grounded through metal/metal from VR body to the holding bracket using the two bolts. i did not use the "extra" black wire that attaches to the OEM VR.

ordered a used OEM VR from ebay. this time will use the wire as well.

any thoughts?
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Buellistic
Posted on Monday, October 29, 2012 - 09:50 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Zrx1100:

PM me so that "i" can get your e-mail address and "i" will sent ELECTRICAL SYSTEM Class 101 ...



(Message edited by buellistic on October 29, 2012)
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Jim2
Posted on Monday, October 29, 2012 - 02:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you have the updated front muffler mount that required the Voltage Regulator relocation bracket. The new bracket must have some paint scraped off during installation to allow for a good ground. You might check that if you have this new bracket. The installation instructions are located in the knowledge vault under service upgrades/recalls. This document shows you where to scrape the paint off of the bracket.
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Jim2
Posted on Monday, October 29, 2012 - 02:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Here is the document:

http://www.badweatherbikers.com/buell/messages/384 2/B032-263579.pdf
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Zrx1100
Posted on Thursday, November 01, 2012 - 01:50 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

thanks, Jim2. it looks like I do not have the updated front muffler mount (even though I have a V&H on it).

buellistic, i will send you pm
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Zrx1100
Posted on Sunday, January 20, 2013 - 12:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

to update: replaced the regulator and the charging is fine. installed a kuryakin voltmeter to keep an eye on the voltage. we'll see.

BTW, I dont seem to be able to stick the meter to my cyclone dash. anyone else has this issue? tried all kinds of adhesives. its like the dash is made of teflon
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Jim2
Posted on Monday, January 21, 2013 - 04:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Most plastic cleaner/protectants (like Armorall) contain Silicon. Glue doesn't stick to silicon. That's my guess.
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Buell_bert
Posted on Monday, January 21, 2013 - 05:51 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dirty, loose, improper or lack of ground is usually more of a problem than electrical equipment failure. Also remember that most equipment needs more than 1 ground for it all to work properly. ALL grounding points need occasional cleaning. When in doubt clean the grounds.
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