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Buell Forum » Old School Buell » Archive through October 23, 2012 » Mashed up header repair « Previous Next »

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Buell_train
Posted on Wednesday, October 10, 2012 - 11:57 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So I had a car plow into the side of me in a parking lot and mash up my D&D header (my foot and a air box). As crushed as I was when I called D&D and heard they only sell both head pipes a a set for $450, the big problem was I’d have to wait two weeks before they ship. Out of all the bikes I have the Tuber is my favorite and I was impatient. So I went to a muffler shop got a take off section of pipe from a Ford Focus and spliced it in. I now have a Frank'n Ford/Buell, American!





(Message edited by Buell_train on October 10, 2012)
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Kilroy
Posted on Wednesday, October 10, 2012 - 12:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice fix -

How is your shock rotating throughout the series of pix?
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Jayvee
Posted on Wednesday, October 10, 2012 - 12:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Wow, nice "Felix" bike.
Does the shock cover also change color?

Dig the timer cover. The brake pedal could be made to match the Drive Support. Maybe a little too cutesy.
Or maybe dimple and paint and the swingarm pivot covers to match the timer cover.

Really nice bike!
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Buell_train
Posted on Wednesday, October 10, 2012 - 01:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The shock cover rotates on it's own. Could be exsasserbaited when I ride passengers? The timing cover was just a sportster part I drilled holes into. I'm going to ditch the red on the drive cover. Sometimes I go overboard liberace on things.

Hey Kilroy... my oil tank bag. Funny.


Fixed pipes painted black



(Message edited by buell_train on October 10, 2012)
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Coxster
Posted on Wednesday, October 10, 2012 - 05:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Glad you're 'focused' on the repairs, and LOVE the bike. Pics going into my screensaver folder. What kind of air cleaner is that?
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Buell_train
Posted on Wednesday, October 10, 2012 - 07:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The air box was a Buell upgrade part, for a carb bike. I just adapted it for the FI. It's carbon fiber.

All the mechanical fixes since I’ve owned it (one year) Like I said, I love the bike but it has been a love/ hate relationship. Luckily I am a mechanic with my own shop and tools. But I probably have more money into parts than the bike is worth!

Replace oil pump drive gear with bronze
Replace stator
Replace Front ISO rubber
Replace shifter bushings
Replace recall front rotor
Replace a snapped belt
Replace two front snapped exhaust bolts
All new rings and head gaskets and base gaskets push rod towers
re-built master cylinders and caliper seals.
New battery
new 02 sensor
new intake seals
new throttle body
new tps
new fuel pump
replaced worn oil lines
re-built front forks
replaced blown rear shock
repair exhaust pipes
clutch throw out bearing
clutch cable
clutch plates

(Message edited by buell_train on October 10, 2012)
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Dannybuell
Posted on Wednesday, October 10, 2012 - 07:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

nice welding, I'll bet there are more than one set of headers out there that need your artistry.
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Littlebuggles
Posted on Thursday, October 11, 2012 - 02:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"But I probably have more money into parts than the bike is worth!

Doesn't take much to get there brother, especially the way these bike fail to hold their value on the market.

Sweet looking X1. The preload isn't self adjusting as the shock cover rotates is it? Hope not... mine did out at the race track once, the locknut came loose and the whole shock rotated 180 degrees before I caught it.
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Kilroy
Posted on Thursday, October 11, 2012 - 03:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes - I'm diggin' the oil tank
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Rick_a
Posted on Thursday, October 11, 2012 - 09:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My "year of mods" had me putting enough money into mine to have purchased a used XB. It is ugly but runs good, handles as well as anything I've rode, and is as fun as a street bike can be.

After over a decade of ownership I'd like to have been riding more and fixing a bit less...but at least most things are simple, inexpensive, and routine these days.

Nice bike.
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Onebadx1
Posted on Thursday, October 11, 2012 - 11:10 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Doug,

Did you cut out the entire section of pipe that was damaged, or just the the front part? Thanks
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Buell_train
Posted on Friday, October 12, 2012 - 11:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I replaced the bend with a new section. The original pipe was creased on both sides.
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Hugie03flhr
Posted on Friday, October 12, 2012 - 04:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://i283.photobucket.com/albums/kk314/hu gie82/Dirtster/IMG441.jpg}

A header kit from summit racing has every bend you need to make or fix your head pipe and it only cost about $100 }

(Message edited by Hugie03flhr on October 12, 2012)

(Message edited by Hugie03flhr on October 12, 2012)
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Rich
Posted on Saturday, October 13, 2012 - 06:39 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice job!
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Buell_train
Posted on Saturday, October 13, 2012 - 10:02 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I went to a muffler shop with a mandrel bender, got two sections bent and it cost me $10. I gave him $20. I try and support local shops as much as possible!
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