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Buell Forum » Old School Buell » S2 Thunderbolt » Archive through September 30, 2011 » Show Time - post pictures of your S2! » CNC S2 aluminum air filter backing plate - need five more people to custom order « Previous Next »

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Senna6094
Posted on Wednesday, April 29, 2009 - 04:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hi all,

I recently purchased the aluminum S2 air filter backing plate from American Sport Bike. The part is a beautiful piece but when it arrived I discovered that it does not fit the stock air element or the K&N OEM replacement element for my bike.

I have been a product designer for over twenty years and decided to design my own direct replacement for the stock S2 plastic backing plate that warps and cracks from age and heat.

The part will be CNC’d from aluminum and use the stock venturi ring along with all the stock mounting hardware. Please note that the holes for the head breathers have been eliminated. Mounting holes(not shown) will be drilled as a secondary operation after the machining is complete.

The catch is that I need five more people to go in with me to meet the machine shops minimum requirement of six pieces.

Price for each will be $150 plus shipping.

I will need a $50 deposit to buy material and the balance paid when the parts are complete.

If you are interested you can e-mail me direct at dana@angry8ballchoppers.com

Thanks, Dana-C


S2 air filter backing plate - CAD screen shot
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Bluesboy
Posted on Wednesday, April 29, 2009 - 07:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Dana,your bike does not want to re-burn the sludge from your top end.You paid good money for a VERY NICE piece please run your spodge lines to a small filter and let it go!!!

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Phelan
Posted on Tuesday, May 05, 2009 - 12:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you're going to have it CnC'd, why not have the venturi built-in? Though I know of a company that already does that and the piece costs about $150 with new K&N filter.
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Easyrider
Posted on Sunday, March 07, 2010 - 06:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I agree, This is how i did it on my my S2

look here:
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Bluzm2
Posted on Sunday, March 07, 2010 - 03:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Senna,
That's odd, I have the American Sport Bike backing plate on 2 S2's, both use the stock cover and filter element.
What didn't fit?

Brad
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