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Buell Motorcycle Forum » Old School Buell » Archive through September 08, 2008 » Proper technique for installing Intake Seals... « Previous Next »

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Brinnutz
Posted on Wednesday, September 03, 2008 - 11:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ok, after perusing through the searches...I came across these seals, supposedly better than stock :
http://www.denniskirk.com/jsp/product_catalog/Prod uct.jsp?skuId=&store=Main&catId=&productId=pH26258 &leafCatId=&mmyId=

I want to try them, as I just replaced my seals not 2 weeks ago and I'm pretty sure it's leaking again...WTF!

I didn't do the vaseline/silicone trick, so if that's how I'm supposed to do it, please let me know exactly how.

I don't want to do this again.

Thanks!
Wilson
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Puddlepirate
Posted on Wednesday, September 03, 2008 - 02:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That blue sure is pretty!

I use KY on mine, and haven't had a problem.
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Yo_barry
Posted on Wednesday, September 03, 2008 - 03:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I did mine dry. I've found that you can reach inside the manifold and feel to make sure it's lined up over the head intake. Move the manifold around a bit until both sides are lined up with the head, then tighten down.

I caused the leaking seals on my Sporty by not paying enough attention to this alignment.

Barry
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Jos51700
Posted on Wednesday, September 03, 2008 - 03:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Having done this job on hundreds of bikes (probably more like in the thousands), and having never had to do the same bike twice, I install mine BONE DRY.
I torque the manifold flange fastener's evenly, usually 1 turn at a time, and I set the manifold parallel to the cam nose with an inclinometer (if a backing plate isn't handy) before the last 3 or 4 turns of the manifold mounting bolts.

I dunno if the James gaskets are better. I always used HD gaskets, and they work fine for me.

I'm now curious; How many badwebber's that complain constantly of intake seal issues, have installed forcewinders or similar aftermarket intake filters, without the (required) mounting bracket?
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Brinnutz
Posted on Wednesday, September 03, 2008 - 04:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Which bracket? The one that goes around the breather bolts?

I did, for a couple weeks (last year before I really started turning wrenches), until someone pointed it out. I didn't know! LOL
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Buellistic
Posted on Wednesday, September 03, 2008 - 04:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jos51700:

Very commendable on your SEAL,intake manifold set up !!!
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Ratbuell
Posted on Wednesday, September 03, 2008 - 04:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I usually dip my thumb and forefinger in some motor oil or WD-40 and give the gaskets a schmear, just enough to make them slick, not dripping. In my mind that keeps the gasket from grabbing and getting pinched by the head / intake as I'm torquing (by the book, without putting too much stress on any single bolt thru the process). Haven't had to re-do any of 'em yet...
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Pkforbes87
Posted on Monday, September 08, 2008 - 09:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"...installed forcewinders or similar aftermarket intake filters, without the (required) mounting bracket?"

oops =]

My bracket goes between the forcewinder and the throttle body, and under the breather bolts as well.

What does this forcewinder bracket look like and where can I get one?
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Brinnutz
Posted on Monday, September 08, 2008 - 09:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That's the bracket.
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