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Buell Motorcycle Forum » Old School Buell » Archive through May 22, 2008 » Trans locked up in 3rd « Previous Next »

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Hillbilly
Posted on Thursday, May 15, 2008 - 07:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Last night when I was on the way home and pulled up to a stop light I always down shift. It locked up in second or 3rd.I got it loss before the light changed.This morning on the way to work it locked up in 3rd comeing up to the light.It stayed there.Is this a problem with older buells?What should I look for when I tear it down? 1998 S1,63,000 miles.
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Jos51700
Posted on Thursday, May 15, 2008 - 08:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am going to guess the shift star came off the drum.

And if I am right, the pins that the shift star fit on to backed out, pushing the clip off.

That's if the shifter is locked up, too.

If it still goes up and down, but no shifty, I'm going to say broken shifter "claw" or detent arm.
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Oldog
Posted on Thursday, May 15, 2008 - 11:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

there is a circlip that holds the star on the drum ( behind the clutch ) look there.

( you can check the other too ) there are pins that can work loose in that area too.
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Hillbilly
Posted on Friday, May 16, 2008 - 06:31 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The shifter doesnt move at all.
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Oldog
Posted on Friday, May 16, 2008 - 07:58 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

open-her up for a look.
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Hillbilly
Posted on Sunday, May 18, 2008 - 09:44 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I opened it up yesterday and the first thing I see is the plasic chain adjuster is 1/3 gone.Brocken off and ground to dust. I cant see anything else.I just ordered a clutch removal tool and new clutches since they are origonal.When I get the clutches out I should know more.
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Jos51700
Posted on Sunday, May 18, 2008 - 10:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You don't need that tool. Pull the circlip that retains the adjuster plate, and unscrew (LH thread) the nut under there. You'll have to lock the clutch basket to the primary drive with a steel wedgeplate, about 3 inches long.

It's only 80 ft-lb. If you have air gun, it'll zip right off. The whole thing will come off, no disassembly required.

The bastard is the front sprocket. It should be 250 ft-lb. Air will take it off, too, but you'll need to lock it to retorque it.
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Jos51700
Posted on Sunday, May 18, 2008 - 10:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well, duh, I reread and see that you want to replace clutches, so you do need that tool any way. My fault.

I'll bet there's alot of nylon shavings wadded up in the clutch basket, too.
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