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Buell Motorcycle Forum » Old School Buell » Archive through April 22, 2008 » S3 to S1 Conversion with XB swingarm, wheels and forks Project (joesbuell/ceejay) » Archive through April 05, 2007 « Previous Next »

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Ceejay
Posted on Sunday, March 18, 2007 - 11:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice pics Jodie!
I'd post some but I'm in Utah for work.
On your kickstand, did you lengthen or just bend to get the foot to sit properly. I've been thinking about adding a 1/2" so the bike won't be leaning over quite so much when parked.
When I get back I'm gonna post some pics and be getting my frame ready for paint. I have to do a bit of sanding and final welds, but everything is located. I had a pic similar to yours except no tire on the back instead of the front.
Brodie's looking to be a healthy young guy!
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Joesbuell
Posted on Sunday, March 18, 2007 - 11:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Good to hear from you again! Been a bit quite without you around...
I just put a triangle relief cut in the back of the stand then bent it so it made the foot contact the ground flat, then welded back up.

Brodies going great : ) Hows Ian going?

cheers
Jodie
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Ceejay
Posted on Sunday, March 18, 2007 - 11:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

he was doing fine when I left, but I guess he's pretty stuffed up and all the past few days. Weather took a turn for the worse and has been in the 30's in Ohio. It's damn nice here though, 70 and sunny.

Looks like it worked well, and being that I don't need much it may be a better idea than adding length. Did it help keep the stand away from the swingarm? as I was going to add material to the stand by the pivot to keep it from contacting the swingarm, since I don't have the passenger sets with the stand stop anymore. They will be dropped from the subframe, I have the reliefs and nuts there just haven't made the actual drops yet.
Weather still looks to be holding out for ya...
I tried renting a bike(any bike) out here but they wanted too much for them-all they had were the big hogs(130 USD) and I wanted a little pig(hopefully much less).
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Littlebuggles
Posted on Monday, March 19, 2007 - 05:01 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jodie, sorry to hijack your thread.

Corey, how long are you in Utah? Are you in the Salt Lake area? I work with a few guys that have rental co's and I can see if someone will swing good buddy discount for you. The HD dealership wants way too much for a day rental...

PM me and I email my number if I can be any help to you.

-Mike
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Ceejay
Posted on Monday, March 19, 2007 - 10:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Mike-I sent you a PM. Next time I'm out here you'll have to show me some good riding spots, if I can find a bike of course. I didn't see too many sportbikes out and about, save for one very nice sounding Aprilia...
Very clean, good looking M2(used to be: )) by the way.
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Littlebuggles
Posted on Tuesday, March 20, 2007 - 12:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks, guess I'd better check my e-mail.I had a day off so I'm a bit slow to respond.
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Xldevil
Posted on Sunday, March 25, 2007 - 01:55 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ralph Little or no oil gets to these bearings!
Jodie,yesterday I looked behind that seal on my Cyclone and the bearing was very well oiled.No need for additional grease or oil,IMO.

The mentioned 5th gear (mostly) main bearings failures appear from overtightened belts,not from beeing underoiled.
Anyway,you make a great job on that bike
Ralph



(Message edited by xldevil on March 25, 2007)
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Joesbuell
Posted on Sunday, March 25, 2007 - 07:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

They fail from moisture and lack of lube too! IMO you were LUCKY!
My mod gives me piece of mind that I wont need to worry about the bearings inside my 5th gear...

You can agree or disagree
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Xldevil
Posted on Sunday, March 25, 2007 - 07:39 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You can agree or disagree


you're such a nice guy


Regarding your friendly permission,I'll take the second option.
Ralph
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Beatx1
Posted on Sunday, March 25, 2007 - 10:41 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I've been watching this post for a while and think this is a great job of fabricating. I have a few questions for you. How did you determine final ride height? What are you using for the final drive, early XB, late XB, or tuber belt? How are you going to tension the belt since you lost the adjustable features of the original swingarm. What year XB rear sprocket are you using to work with the tuber output sprocket? Have you figured what to use for oil lines? Sorry about all the questions, once again nice job!!
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Joesbuell
Posted on Sunday, March 25, 2007 - 12:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Ralph....

Beatx1 thankyou and it's good your asking questions.
If you look in the archives you will see I made a stand to retain the original ride height prior to modifications(I did give myself an extra top shock mount hole for option of raising ride height)
The belt will be a Gates 135T no adjustment needed. Belt will run loose like I've always run them. In the 52000klms my old belt did only ever removed and replaced the rear wheel for tyre changes never to tighten my belt. Modified 55T tube frame rear pulley(pic's in archives) and 26T front pulley from Baker. I also have a 27T front(From Ceejay) I will use if extra belt tension needs to be taken up. These ratio's I can live with as 26/55 gives the same ratio as my old 29/61 and 27/55 is a little higher, but not as high Australian stock ratio of 29/55.
Oil lines will be of a braided type with stainless fittings, oil lines will run through the triangular section of my exhaust pipe as on the XB's.

Cheers
Jodie
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Nevrenuf
Posted on Sunday, March 25, 2007 - 03:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

totally unbeleivable what you've done. very clean job.
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Joesbuell
Posted on Sunday, March 25, 2007 - 06:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thank you Neil
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Beatx1
Posted on Monday, March 26, 2007 - 12:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks for the answers!! We need more pictures!!
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Joesbuell
Posted on Tuesday, March 27, 2007 - 05:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Gee I thought you'd be sick of them !!!!
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Ceejay
Posted on Tuesday, March 27, 2007 - 07:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

can I add some!

bike has changed a bit, I went with an XB rear wheel and I am going with a different front sprocket-still will be a chain. The frame should be ready to paint by the weekend and then I can put most of her back together. I still need to make up a fairing support which will also hold the headlights and guages(oil pressure, tach, key, and maybe oil temp) along with a bracket to hang the VR from but most of that stuff is minor-just time is all. Still need to finish polish the swingarm and camcover.







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Joesbuell
Posted on Saturday, March 31, 2007 - 07:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looking Good Corey!!! What have you got planned for chain adjustment?

The kids have there bikes in line for some work!
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Ceejay
Posted on Saturday, March 31, 2007 - 09:36 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

hey Jodie-I'm going to use a baker pulley to keep the chain off of the swingarm mount block and then use an idler similar to the XB's to keep out the slack when unsprung.

I need to show them how to work on thier own, so they'll quite trying to help with mine: )
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Rum_runner
Posted on Saturday, March 31, 2007 - 11:03 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Only one word comes to mind when i see what your doing to your bike Cory. BADA$$ ok maybe thats two words. I see you made it back from Utah so you pick up a second wife while you were there.
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Rick_a
Posted on Saturday, March 31, 2007 - 02:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Is it just me or does that swingarm lengthen the wheelbase some?
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Beatx1
Posted on Saturday, March 31, 2007 - 02:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah it looks to be around 2 inches. Looks mean all stretched out!
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Joesbuell
Posted on Saturday, March 31, 2007 - 06:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Correct around 2" longer
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Joesbuell
Posted on Saturday, March 31, 2007 - 06:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Some out doors pic's






Cheers
Jodie
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Ceejay
Posted on Saturday, March 31, 2007 - 08:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

damn Jodie-at first look, it would seem you could have ridden it there! what you got left, just paint? rear fender the color of white your going with. Thing is gonna pop with that sunset orange frame!

I talked to a few anodizers around here and I should be able to get all the stuff I want done, forks, swingarm, and rearsets for less than 200. Should be someone out your way who does this stuff. The rest is gonna be on me with painting and the like. I'm hoping to get the darn thing back on two wheels by May, and then it will just be the fairing to go, which won't be tough, just have to get it done.
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Joesbuell
Posted on Saturday, March 31, 2007 - 11:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Corey, I wish I did ride it there!
The fender is still in primer as I bought it, I guess being out in the sun makes it look painted.
I haven't even tried to get prices for anodizing yet(need to win Lotto!)
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Ceejay
Posted on Sunday, April 01, 2007 - 01:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

As far as the length I got 57.75 for a wheelbase, thus about an inch and a half longer than my original M2, which I ran pretty much near the front of the rear wheel's adjustment point(loose as possible on the belt) At first I thought it was odd that the XB swingarm was actually longer than the tubers-they'd be about the same length if you used the furthest rear adjustment for the tuber center axle to center pivot. They sure cut some length out with the XB frame and tighter rake. This has also been what has caused a bit of problem with me running a taller ride height. since the XB motors have the swingarm mount cast into them as well as the motor mount cast above them, the pivot point for the swingarm essentially has been moved further away from the output shafton my bike than what they are on XB's, thus meaning there's not much room to move the rear wheel down before it comes into contact with the swingarm mount block. Geometry's fun!

thanks rum! after having a few beers with some mormon folks I deduced that one wife is more than enough for me: )
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Joesbuell
Posted on Sunday, April 01, 2007 - 02:44 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Think of it as the Buell S1ss lightning Long
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Joesbuell
Posted on Thursday, April 05, 2007 - 07:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Corey I remeasured my wheelbase just now and mine is 57.25" in your language and 1454mm in mine. I guess using the XB forks and triples has shortened mine a little.
I know when I was comparing the S3 and the XB triples there was a difference in the offsets. XB's making the the forks closer to the frame.
I'd like to be able to measure the weight balance front to rear once its all back together, I believe it will carry more weight on the front now as opposed to the old more rear biased setup.

Cheers
Jodie
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Ceejay
Posted on Thursday, April 05, 2007 - 09:30 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jodie,
I've been thinking the same, I have access to a big scale, but I'm not sure that's the way to do it-one tire on, one tire off...but of course I have to get the damn thing done first: ) I'd be surprised if the XB's triple made up half an inch, and be more believing if it was a difference in the neck rake. not sure though as I can't find any info on the S3. M2 was 24.5. I know mine feels much better than it used to.
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Joesbuell
Posted on Thursday, April 05, 2007 - 06:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The spec sheet in my owners manual says S3 has 25 degrees rake. The XB forks are shorter in length than the S3's not sure how this may effect the wheel base, I know it will help sharpen the steering though.
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