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Essthreetee
Posted on Friday, March 02, 2007 - 11:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have been searching the forums and reading through the KV about leaking fork tubes...I have looked at the service manual...is replacing the seals (bushings??) a job that can be done by someone that has never done them before?? I like doing my own stuff, but I get nervous when I don't have some guidance...

Those of you that have done it, how hard was it?? Would it be better to romeove the forks and take them in to have them rebuilt??

Also, what should I use to clean off the fork oil from the brake?? Do I need to replace the brake pads?? rotor?? or can I just clean them with something and be good??

Thanks for the help

Jason
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Oldog
Posted on Saturday, March 03, 2007 - 01:39 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Its easy you can do it.
I posted a detailed desctiption and Windward added some great stuff on the XB bikes

if you have an XB some tools may be needed


On the brake I dont know for sure, my guess would be brake clean on the disk, remove and inspect the pads maybe brake clean and sand them

here YMMV

My 0.02$ If after inspection I was uncomfortable with it, pads are cheaper than broken bike and bones.
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Buellfighter
Posted on Saturday, March 03, 2007 - 12:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Essthreetee, I've been doing it on motocross bikes for years and my S1 once. It is a fairly easy job best done with the fork legs removed from the bike. No special tools required for mine. The first one may take awhile but after that you'll realize how easy it is. A clean work surface is a must. Search for Oldogs thread and I'm sure you'll be fine.

Once oil hits the brake pads they're impregnated. Use brake cleaner for the rotor and caliper and new pads.
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Essthreetee
Posted on Saturday, March 03, 2007 - 02:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks for the replies guys. I will try to find Oldog's thread, and good advice about the pads...I figured as much, but just thought I would try????

Oldog, do you have any idea what the title of the thread was?? Or what was in the subject?? to make searching a little easier...

Jason
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Oldog
Posted on Saturday, March 03, 2007 - 06:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm sorry I should have posted this link
when I do a project on "Ol' Blue" of any size I try to post info.

S3T
heres the link,
http://www.badweatherbikers.com/cgibin/discus/show .cgi?tpc=3842&post=802080#POST802080

I also have one on brakes as well if you need it. its Older and may not be as informative
http://www.badweatherbikers.com/cgibin/discus/show.cgi?tpc=3842&post=534665#POST534665
other brake link rear brakes
there is a kit to re do the master cylinder front
when you distrub the pads on the front CLEAN THE PISTONS CAREFULY AND COMPLETELY BEFORE pressing them into the caliper also remove the lid and cover the switches with a rag.
(Message edited by oldog on March 03, 2007)
OOPS!
(Message edited by oldog on March 03, 2007)
http://www.badweatherbikers.com/cgibin/discus/show.cgi?tpc=3842&post=795056#POST795056
(Message edited by oldog on March 03, 2007)

I hope that this helps

(Message edited by oldog on March 03, 2007)
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Essthreetee
Posted on Saturday, March 03, 2007 - 06:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hope this helps??? If that didn't, nothing will.

THANKS!!!!!!

Jason

zach (my son wanted to type his name too)
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Oldog
Posted on Saturday, March 03, 2007 - 07:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hi Zach!

Tell your dad to "Ride Safe!"
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Jerry_haughton
Posted on Saturday, March 03, 2007 - 07:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

hi Zach! : )

Ferris
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Essthreetee
Posted on Saturday, March 03, 2007 - 11:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I will tell him when he wakes up in the morning...he will get a BIG KICK out of it...

Every time I am on here, he glances at it and says..."Buell"

When I ask him what is his favorite motorcycle..."Buell"

When I ask hime what is his favorite truck.."Chevy"

When I ask what is his favorite car.."Corvette"

Pretty good for a 4 year old.

Jason
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Oldog
Posted on Sunday, March 04, 2007 - 05:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)




Hey Ferris!
I hope that VA is good

Daytona -4 and counting
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Essthreetee
Posted on Wednesday, March 14, 2007 - 10:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So I just got done replacing seals and bushings on both forks...I cannot believe how simple the process actually is once you have done it. I made a tool with 1-1/2" PVC, sliced down the middle with hose clamps...heated up the outer with a heat gun and in went the seals...EASY.

only thing is...NOW I have a new noise...shrr, shrr, shrr...I thought maybe new brake pads, but it doesn;t change when brakes are applied. Any ideas??? What should I be looking for when I take the wheel back off???

Thanks for all of the help, I love doing my own stuff...gives me such a feeling of accomplishment.

jason
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Road_thing
Posted on Thursday, March 15, 2007 - 10:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jason, make sure your fender's not rubbing on the tire. That could be the noise you're hearing.

rt
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Bomber
Posted on Thursday, March 15, 2007 - 10:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

as I'm sure you know, the location of noises can be tough to determine -- I'd tell you about the fella that r&red his front wheel bearings, made new wheel spaces to EXACTLY center his front wheel in the caliper, rebuilt the caliper, stood on his head and spit wooden nickles, only to find that his sprocket nut had come about 1/64th inch loose, which was, of course, the source of the noise --

except he'd be WAY too red in the face to mention it

make SURE you're lookin in the right place
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Essthreetee
Posted on Thursday, March 15, 2007 - 10:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

FOUND IT!!!!! It is the tin brake pad hold down thingy(technical term)...I replaced the Nissin pads with EBC and the Tabs on the ends are about 1/8" shorter on the EBC than the Nissin. So the little tin thingy rubs on the rotor...I guess it will just wear away and then be good...

So it looks like tomorrow I ride!!! YEEEHAAAWWW

Thanks all.

Jason

(Message edited by Essthreetee on March 15, 2007)
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Bomber
Posted on Friday, March 16, 2007 - 12:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

doncah LOVE happy endings?
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Justin_case
Posted on Friday, March 16, 2007 - 11:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Toss those anti-rattle clips.
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