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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Engine » Exhaust: Headers, Muffler, Gaskets, Supports » S3T exhaust options? « Previous Next »

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Airbozo
Posted on Wednesday, July 15, 2015 - 04:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

THis is somewhat of a pre-emptive question.

I have the V&H muffler and recently had to find a replacement kit since the metal baffle had started to self destruct and my spare was in worse shape. I was able to order THE last replacement part from Motorcycle Superstore, but it was about 4" too long. I was able to cut it and tack on the metal adapter to the end of it and put everything back together.

Knowing that it will again need replacement, I would like to start considering options for when the day comes that it needs to be replaced.

Any suggestions for a new/used exhaust for my 2000 S3T?
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Bluzm2
Posted on Saturday, July 18, 2015 - 11:27 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I think you can still order cores directly from V&H. I did a few years back.
Give them a call, it may not be on their web page.
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Airbozo
Posted on Monday, February 22, 2016 - 03:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well, to update, V&H does not sell the cores anymore and have not for a couple of years.

I am now looking for another option. I need to resolve this in the next couple of months since the baffle has broken loose inside and is now rattling around making a horrible noise. I know if I open it up, it will be toast and I will not be riding. I am out of work right now, so I am not riding everyday, otherwise my need would be immediate.

Any suggestions for a new muffler?
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Brother_in_buells
Posted on Monday, February 22, 2016 - 09:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I don't know ,but isn't it possible to make a new baffle from a piece of pipe with the correct diameter.

It's a lot of holes to drill ,but if you use a punche to guide the drill bit to start and take your time it's doable.

This way i made some nice stainless mufflers for my jeep truck!
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Terrys1980
Posted on Monday, February 22, 2016 - 10:39 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Perforated exhaust piping is easy to get if you know the size.
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Airbozo
Posted on Monday, February 22, 2016 - 07:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"Perforated exhaust piping is easy to get if you know the size."

Hmm, I might have a piece of the old baffle to measure. I even have a good friend who welds SS.

Thanks guys!
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Airbozo
Posted on Tuesday, February 23, 2016 - 12:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well I did find a replacement, but they cannot ship to California due to CARB restrictions. What a joke... The guy told me they got fined $1000 every time they shipped here.
Guess they would rather have me run no baffle... lol!

https://www.motorcycle-superstore.com/30962/i/vanc e---hines-ss2-r-replacement-baffle

Same part I have ordered before too.

(Message edited by airbozo on February 23, 2016)
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Brother_in_buells
Posted on Tuesday, February 23, 2016 - 12:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

For that 70- bucks you better of with a piece of stainless pipe and drill the holes with a drill press yourself!
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Airbozo
Posted on Tuesday, February 23, 2016 - 04:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It's not just the perforated pipe. There are 2 SS pieces welded to the ends that fit into the ends of the inside of the muffler.

I could buy the perforated pipe in the right size for $20-$25 bucks (don't have a drill press), then pay someone to cut and weld the ends on, then I could wrap it. Or I could buy one that is already done for $70. In this case I would have to have it shipped to another state and then shipped to me... Another $10 bucks.

Might be worth it since I haven't even factored in my time. Just a PITA!
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Brother_in_buells
Posted on Tuesday, February 23, 2016 - 05:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I was thinking that you gonna re-use the two end plates ,but if the repack kit is good enough for a couple years then that is a good solution to.
There are people enough here that can help with postage ,only have to find the right one.
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