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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Bodywork, Paint, Polishing and Cleaning » Archive through March 02, 2007 » Will the nylon fuel tank soften with heat? « Previous Next »

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Vr1203
Posted on Wednesday, May 23, 2001 - 09:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I need to obtain some clearance under my fuel tank .Its a 1996 S1. Could I soften the nylon up with a electric heat gun? The paint is shot so that won't matter.
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Blake
Posted on Thursday, May 24, 2001 - 07:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Try it and let us know. You have washed/rinsed the tank first right?
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Vr1203
Posted on Friday, May 25, 2001 - 01:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Does anyone want to donate a messed up tank?I wonder if anyone has a crashed/holed tank that they don't want that we could use to experiment with?
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Vr1203
Posted on Wednesday, June 27, 2001 - 02:07 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hi ,Blake tried heating the tank to soften it. It did'nt work, it seems the nylon is a good heat insulator and will not transfer the heat to the inner surfaces.The outer surfaces get real hot and melt but the overall structure won't budge. I would have needed some kind of oil bath that I could have soaked the inner and outer surfaces together. Or a oven and melted everything down!
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Blake
Posted on Wednesday, June 27, 2001 - 06:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sounds like a bigger heat source might work.

I like the hot oil idea too. If you could ascertain the transition temperature, you could heat a few quarts of oil to the appropriate temperature and... probably ruin a good tank and burn yourself badly. LOL!

Somewhere, there's gotta be someone who has done this kind of thing.
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Vr1203
Posted on Thursday, June 28, 2001 - 01:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I think I'm going to try welding a insert.I can get a nylon blank,machine it ,cut out the offending area and weld in the new piece. I do have access to a plastic welder. (We are not talking "good" tanks here}.
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Vr1203
Posted on Thursday, June 28, 2001 - 12:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Now I have a real mess. I needed to trim the front mount a little, cut about 3/8" off the end, its solid at that point and it is seeping fuel!I'm starting to really dislike this plastic fuel tank business!
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Travis
Posted on Thursday, June 28, 2001 - 02:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ya know, (wink wink, nudge nudge), plastic is ok, as long as you dont cut holes in it.



Trav

just a little ribbin'
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Blake
Posted on Thursday, June 28, 2001 - 10:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

VR: Maybe it'll self seal like the SR71 Blackbird, once you go ballistic? :) Try melting the cut surface with your heat gun to reseal it.
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Marijane0569
Posted on Thursday, February 09, 2006 - 03:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Fiberglass and resin will fix plastic gas cans,
Should work on gas tanks too. just remember to scuff the surrounding areas w/ sandpaper
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