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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Engine » Exhaust: Headers, Muffler, Gaskets, Supports » Jardine Exhaust HELP! « Previous Next »

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Fireboltguy
Posted on Wednesday, April 28, 2010 - 10:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So I just bought a 2003 XB9R and absolutely love it. It is totally stock except for a Jardine aluminum exhaust. I've been doing a bunch of maintenance on it to get it ready for riding, and one of the things I decided to do was repack the exhaust. When I got it apart, it did need it as there was little packing left.

Unfortunately in the process, I was using a crappy drill bit and had to work pretty hard to get the rivets out, and accidentally mangled a few rivet holes (hard to get through the stainless steel, but kept on going into the soft aluminum), making them a little bigger. I put it all back together and noticed that many of the new rivets are pretty loose. Now when I ride it, I notice I get a lot of popping on deceleration. I sealed everything up with RTV silicone, but it didn't help.

I am sort of concerned about the loose rivets ripping through the exhaust and potentially being a safety concern. Any suggestions (drill bigger holes + use bigger rivets, new exhaust,...)? What should I do?

Thanks!
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