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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Engine » Big Mechanicals: Head, Cyl, Piston, Rod, Crank, Flywheel, Cases, Bearings » Archive through May 04, 2010 » Rear spark plug removel « Previous Next »

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Mluds0379
Posted on Thursday, November 13, 2008 - 02:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

How do you get the spark plug wire off and back on Correctly? Tryin to winter my bike.
Mike Oshkosh WI
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Buell_bert
Posted on Thursday, November 13, 2008 - 05:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I just rotate it right and left a couple times and pull out. You could get some dielectric grease in a spray can and squirt a little in there. This will lubricate it for next time and somewhat water proof it. Plus you can use it on the rest of your electrical connections. Good luck.
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Mluds0379
Posted on Thursday, November 13, 2008 - 06:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

my real question is how do I get the spark plug wire off and back on. I can't get at it with a pliers or any other thing i can think of.
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Buellbill
Posted on Thursday, November 13, 2008 - 08:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hi Mike, I have the same problem and have lost a fair bit of skin trying to get it right. Removing the rear spark plug lead is fairly easy (hoping you don't damage the wire!). Putting it back on is a REAL concern. I had to change the rear lead just recently, and found the new lead to have a newer style plug cap with a moulded 45deg bend in the cap. I also use the dielectric grease to ease the fitment. The problem is.... I can't guarantee it's actually correctly connected to the plug? Love to hear from someone who has a remedy for this???
Cheers,Bill
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Rogue_biker
Posted on Monday, November 24, 2008 - 11:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You need to remove the rider's seat and airbox cover (not the airbox). You then access the rear spark plug through the opening on the left side. You will now need a special needle nose pliers with a 45 degree bend at its tip. It needs to be a medium size (not small, not too large). You use the 45 degree needle nose pliers to remove the spark plug wire off the plug. Now you will need a spark plug socket with a swiveling head and an extension. You then, just guide the socket into the plug. It's really very easy if you have the right tools.

Short of dropping the motor, I believe that is the only way to do it.
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