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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Drivetrain » Clutch: Cable, Adjustment, Basket, Hub, Spring, Plates... » Archive through June 07, 2008 » Broken clutch cable ferrule « Previous Next »

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Marcemarc3
Posted on Friday, August 31, 2007 - 09:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What is the easiest way to get the clutch cable end out of the primary case? My clutch cable broke at the handle I replaced it but obviously put too much stress on the end because it broke. The crazy thing was it made it 200 miles into a ride then broke and leaked all the oil out.
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Al_lighton
Posted on Saturday, September 01, 2007 - 01:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

easiest way is to cut the cable and then use a decent (NOT cheap) easy out in the hole that is left to thread the stub out. DON'T BREAK THE EASY OUT OFF IN THE STUB or you'll be hating life, so don't use a cheap easy out. I like these myself: http://www.mcmaster.com/ctlg/DisplCtlgPage.aspx?Re qTyp=CATALOG&CtlgPgNbr=2781&RelatedCtlgPgs=2780,27 81,2782&term=Screw%2bExtractors&sesnextrep=2310187 2397964&ScreenWidth=1152&McMMainWidth=890

If it doesn't thread right out easily (it probably will), stop, and see if you have enough protruding to cut a slot into it and screw it out with a screwdriver. But cutting means filing generation, and you'd rather not do that. If you have to smear a bunch of grease inside the hole and wipe it out afterwards to catch any filings.

Al
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