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Buell Forum » Knowledge Vault (tech, parts, apparel, & accessories topics) » Ergonomics/Controls - Seats, Pegs, Bars, Grips, Levers, Pedals » Archive through February 14, 2007 » Leak around shifter??? « Previous Next »

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Jc000
Posted on Sunday, December 03, 2006 - 04:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm noticing a leak seeming to come from around the shifter. I was out of town for a week and when I got back there was about a 2" spot under that area. There is some sludgy material around where the shifter meets the transmission. Any ideas? More than likely I will take this to the shop for now rather than work on it myself.

(Message edited by jc000 on December 04, 2006)
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Lake_bueller
Posted on Monday, December 04, 2006 - 10:11 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

There is a small O-ring gasket with a spring that seals that area. It's a cheap part but you need to pull the primary cover to replace. If you don't have a service manual, take the bike to a shop.
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Bluzm2
Posted on Thursday, December 07, 2006 - 11:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Lake,
The seal can be replace without pulling the primary.
I've done it a number of times.
You need a small seal hook. It doesn't matter if you trash the old seal, just don't gouge the case or scratch the shift shaft.
When you install the new seal, cut off the corner of a baggie and place it over the splines.
Apply a bit of oil on the seal and baggie corner then slide the seal over the splines.
I use a deep socket to seat the seal. Sorry, I dont remember which size.
Select a size that barely fits in the seal recess.
Works like a charm!

Brad
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