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Buell Forum » XBoard » Archive through January 31, 2011 » Clutch plate replacement « Previous Next »

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Jraice
Posted on Monday, January 03, 2011 - 09:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Only read through it once in manual but clutch plate replacement isn't as straightforward as I had imagined.

Doing this (destroyed stock plates after riding away from a lowside in a high gear) and a primary reduction kit install. Any tips or advice for these would be great.
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Greg_e
Posted on Monday, January 03, 2011 - 11:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Did it wreck the basket?
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Jraice
Posted on Tuesday, January 04, 2011 - 12:00 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Haven't opened it up. Pretty sure just wore plates out from overheating. Five min 3mph high rpm ride in dirt in 3rd gear.
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Firemanjim
Posted on Wednesday, January 05, 2011 - 03:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Not real hard,need to pull primary cover and stator/clutch basket, then press diaphragm to get at the snap ring and spring seat,plates come right out.You can probably fake something up with a good vise if you don't have a press.
Have a good long lever to get the stator nut off and torqued back to proper setting.
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Al_lighton
Posted on Thursday, January 06, 2011 - 10:14 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Jim,
I know you know better...but you don't remove the basket to replace just the clutch plates, you can do that with the basket on the bike.

BUT, if you DO need to remove the basket, what Jim said. And remember, a bunch o f the service manuals still say 190 ft-lbs on the front nut, but a service bulletin changed it to 240 ft-lbs. And don't forget, the clutch basket nut is left handed.

Al
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Jraice
Posted on Thursday, January 06, 2011 - 02:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks for the clarification Al. Worth removing it Yo inspect for more internal damage or is it more trouble than it's worth?
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