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Gunut75
Posted on Friday, December 17, 2010 - 10:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

On the NEW type swingarms. Per the service manual; is oil line #1 the vent, #2 the feed, and #3 the return? I have an 05 manual, and now have an 07 swingarm. I need the oil line numbers so I can see what goes where. Thanks in advance.
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Brother_in_buells
Posted on Friday, December 17, 2010 - 12:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Hey Ian i have send you some time ago a picture with the lines still attached to the engine



on this picture is 1 the vent oil line
2 is return and 3 is feed
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Gunut75
Posted on Friday, December 17, 2010 - 12:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Thats exactly what I need. In my manual, #2 is the feed. I just needed to make sure I'm not switching the feed and return. To make the lines off of the new swingarm work, all that is needed is 1 fitting. No cutting necessary. You will be getting the 3 complete lines from me. Cheers!
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Pash
Posted on Saturday, December 18, 2010 - 05:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

There is also a plastic cover for the vent fitting to stop your sub-harness from chaffing.

The pipes will only fit one way. Best thing to do is offer them up...

And good luck with the struggle to get the sub-harness inside the sprocket cover along with the pipe numbered 2.
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Ochoa0042
Posted on Saturday, December 18, 2010 - 06:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

jack : )
what are the oil lines that go from the cooler made of???
are they rubber lines surrounded by metal-mesh? bc i need to replace mind, they are seeping badly
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Xoptimizedrsx
Posted on Sunday, December 19, 2010 - 12:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

watch ebay for the lines they are stupid expensive at the dealer.

I got a set that was listed as buy it now for 25.00 with shipping once.

savings of around 300.00 + bucks.

03/04 old style arms oil line are becoming more and more hard to get.
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Gunut75
Posted on Sunday, December 19, 2010 - 01:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Here's the gig! I have another oil line in the electric wire routing area, and theres no room under the wire loom part of the front sprocket cover. The 07+ sprocket covers were different for a reason. I'm going to get a newer cover, or use what I got for a template and make something that fits! Maybe redesign a loom cover.......................


This is the only hold-up.
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Pash
Posted on Tuesday, December 21, 2010 - 03:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Think you'll find the black plastic wire guide is slightly different on the 06/07/08/09/10 models (guard is slightly more raised - shares same part number though) to allow for the subharness to be packed out a little more by the breather/return pipe.
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Gunut75
Posted on Tuesday, December 21, 2010 - 06:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'll shoot a pic in later. I put 1/4" plastic spacers between the front screws of the pulley cover, and the mounting posts. That'll have to do for now. If I stumble on a newer cover, I'll pick it up. The center of it is cut out for my pulley cover. Looks great, just has a small gap. Can't see it unless your looking for it. I think I'll look at the vent line/harness situation one more time. Just to make sure. I think they are pretty cheap new.
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