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Buell Forum » XBoard » Buell XBoard Archives » Archive through October 18, 2009 » Any way to tell the difference in 03 vs 04 idler pulley? « Previous Next »

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Mr2shim
Posted on Friday, October 16, 2009 - 09:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

As the title states. I bought a pulley off ebay an eternity ago and up until now I have yet to do the conversion back to belt from chain. I'm thinking about doing it now but I was wondering if there is a way to tell before I go and start taking my bike apart only to put on another 03 pulley.

Thanks
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Barker
Posted on Friday, October 16, 2009 - 10:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

my 03 idler pulley only has one bearing most have 2.

Early idlers had only one. From what I gather it is rare to have the one bearing.

FYI. two bearings will not fit in this single bearing pulley. DAMHIK.
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1324
Posted on Friday, October 16, 2009 - 10:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

From what I recall, the difference in the 03 and 04+ when I did my swap was in the pulley bracket, not the pulley itself. There may have been changes to the bearings, but the functional difference was in the bracket. I've used 03 and 04+ pulleys interchangeably...
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Mr2shim
Posted on Friday, October 16, 2009 - 10:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

What was the difference in the bracket? 04+ longer? That's what it looks like when I compare pictures.
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1324
Posted on Friday, October 16, 2009 - 10:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I don't have the two side by side, sorry. Length was the difference, but I can't remember which.
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Rah7777777
Posted on Saturday, October 17, 2009 - 12:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

idler pulleys themselves are identical!

brackets are diff.

04 bracket is a tad longer and has a different angle on it.
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Mr2shim
Posted on Saturday, October 17, 2009 - 09:36 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Thank you!
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