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Vortec57
Posted on Monday, November 17, 2008 - 04:53 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I've been having a bit of oil leaking on my motor (oil pump, rear rocker/base, starter and primary) so I picked up a complete gasket set on Ebay for little moneys.
I plan to pretty much take the motor down enough to replace both base gaskets and rocker boxes, replace oil pump and gaskets and primary.

While I'm at it I hate to put back together a stock motor. First thing I want to do is an automatic primary chain tensioner (lazy) and I've been thinking about doing a cam or maybe a HC piston set.

I'll be doing most if not all of the work myself and am going to be on a budget with it.

Anyone have suggestions for any of the above? Any tensioners that work better than others. Cams, (what ones) vs HC piston? Its a daily ridden bike so nothing so wild that it takes race fuel.

Thanks for the brain picking...
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Vortec57
Posted on Monday, November 17, 2008 - 04:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

p.s.
It's got just over 20K miles anything to be looking out for?
Already has race ECM, open airbox and D&D pipe
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Moosestang
Posted on Monday, November 17, 2008 - 06:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

High compression pistons? Isn't the motor all ready high compression? I don't think i'd up the compression ratio on an air cooled engine like this one.
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Bamaboy
Posted on Monday, November 17, 2008 - 06:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I would replace the oil pump drive gear with the new and improved gear available from your Buell dealer. I would make sure that the oil was not leaking from your cam cover "that's where mine was leaking" If you change the cams mentioned you will need that gasket anyway. I have the 567 cam set from Zippers Performance.com and I run 93 octane. The guys there are awesome!! Adjustable pushrods are also a plus!!! I guess I don't have to mention a service manual right??? Good Luck!!!
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Hughlysses
Posted on Monday, November 17, 2008 - 06:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Vortec- First, make sure you're using Cometic (or equivalent) gaskets. No matter how good a deal you got on ebay, you don't want to install them if they're gonna be leaking again in a year or two. Second- I don't think there is a decent auto primary chain tensioner available. IIRC, the only one produced (Hayden M6) was universally declared to be a POS by those that tried it, at least according to posts here.
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Vortec57
Posted on Monday, November 17, 2008 - 08:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Thanks guys.
The gasket set is genuine HD set so I'm not too worried about quality.
I've got my service manual, and i work with a bunch of certified HD master techs, so no worries there.
Bama, any specs on them zipper cams?
Right now with my pipe setup the bike really comes alive at 4500rpm, i wouldnt mind if it hit a little earlier even.
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Skinstains
Posted on Monday, November 17, 2008 - 08:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The automatic chain adjuster sounds like snake-oil to me.
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Werewulf
Posted on Monday, November 17, 2008 - 08:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

stay clear of the automatic tensioner....they have been known to cause problems...
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Schmitty
Posted on Monday, November 17, 2008 - 10:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Actually the motor is quite low on compression. I think a stock Buell motor is only around 10:1 compression. When you compare that to a Japanese in-line which is usually around 13:1 or better, you see the difference. A slight bump in compression on an XB isn't a bad thing.

Schmitty
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Moosestang
Posted on Tuesday, November 18, 2008 - 04:27 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The Jap bikes are liquid cooled though. Big difference in heat control. Heat + high compression = detonation.
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Bud
Posted on Tuesday, November 18, 2008 - 05:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

First thing I want to do is an automatic primary chain tensioner

hayden is not a good idea,

aaron did some research on that way back..
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Glitch
Posted on Tuesday, November 18, 2008 - 06:56 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

When it's time to tear down my bike (60K miles, so maybe next year) I was thinking of getting a 1050 kit.
Send the heads down to Cycle Rama for a re-work. Nothing fancy, just "freshen" the up a bit, Stage 2 at the most.
Oil pump drive gear is a no brainer.
Get it all together, and get the ECM tuned.
Definitely get a nice rear shock.
Fork cartridges.
Tires.
Track.
Tires.
Track.
Tires...
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Vortec57
Posted on Tuesday, November 18, 2008 - 02:00 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Tires are brand new.
Track time is out of the question, too far to the nearest one.

Looking like a big no on the tensioner.
Anyone know of any SE cams that fit?
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Steve_mackay
Posted on Tuesday, November 18, 2008 - 02:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'd call Hals and see what they have to recommend.

262-860-2060

Ask for Bud Curtis.
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Sloppy
Posted on Tuesday, November 18, 2008 - 06:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Vor:
These "Genuine" gaskets, are they paper or metal?

Don't do ANY mods unless you understand exactly WHAT do you want!

Do you want more reliability? Do the oil pump mod and keep it as stock as possible.

More torque? Increase compression, larger displacement.

More power? Above plus head work and cams.

More acceleration? Change gearing.

Improved handling? Send out your suspension for a full tune.

But none of these will make you any faster... the bike already outperforms you, so to go faster you need to take a track class.
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Slaughter
Posted on Tuesday, November 18, 2008 - 08:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Cometic head gaskets... all the others can be HD.

The XB cams are pretty equal to SE cams.

If you are going to have the motor apart, SERIOUSLY consider putting the 2008 flywheels and bottom end into it. A bit pricier but more abuse-tolerant: Much more beef... but whoever does the machining, ask them to put the static timing mark on the flywheel (trust me, if not, you're going to have to set TDC with a degree wheel or a stick down the plug hole - a pain either way) The 2008 crank doesn't need static timing any longer so doesn't have the mark.

Having an 08 flywheel/crank lightened and balanced, lighter pistons - will give you a surprising amount of throttle response where you really need it.

(Message edited by slaughter on November 18, 2008)
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M1combat
Posted on Wednesday, November 19, 2008 - 06:05 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'll second Slaughter's recommendation.

That's what I did with my '04 Bolt.

Crank, Conrods, Pistons, compensating sprocket.

I also did the oil pump drive gear and upped the compression to 10.5:1.

Oh... And a tad bit of head work. Just cleaned up the casting marks.
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Steve_mackay
Posted on Wednesday, November 19, 2008 - 06:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Yeah... I agree with Slaughter Get the '08 crank, lightened. From Hals of course.

I cut all of Hals '08 cranks : )

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