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Buell Forum » 1125R Superbike Board » Stator/Voltage Regulator/Charging System subforum » Archive through November 02, 2013 » PIECE OF LOCKING TOOL BROKE OFF « Previous Next »

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Archive through October 21, 2012Scooter949530 10-21-12  06:05 am
         

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Zac4mac
Posted on Sunday, October 21, 2012 - 08:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

There's a plug you remove on the bottom of the motor just in front of the screen cover.
Cover is about 4-5 inches around, I think it has 5 screws...

Pull the plug
Insert the locker and slooowly rotate the motor and feel for the notch with the locker.
Pretty sure I remember there are 2 notches, one for each cylinder's TDC.
Once you find the notch, screw in the locker. snug not tight.
<edit> Try to turn the motor CW-CCW to make sure you're IN the notch and not hitting the front or back of the balancer lobe!!!

Doesn't matter which notch if you're doing the rotor.

Good luck
Zack

<edit> A-Ha, Scooter's pix didn't show when I opened the thread, all I saw was "Hole 3".....

(Message edited by zac4mac on October 21, 2012)

(Message edited by zac4mac on October 21, 2012)
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Reepicheep
Posted on Sunday, October 21, 2012 - 11:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)


quote:

<edit> Try to turn the motor CW-CCW to make sure you're IN the notch and not hitting the front or back of the balancer lobe!!!




This should be italic, boldfaced, underlined, and maybe even in a blinking font. : )

You do NOT want to break off that tip in there.
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Theshinenz
Posted on Sunday, October 21, 2012 - 02:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks guys,

I took the exhaust off and found the recessed hole, give this a shot tonight if my parts turn up today.

Cheers
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Sprintst
Posted on Wednesday, February 13, 2013 - 10:20 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Cheap tools can get expensive. Sorry to hear about it
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Mortbike
Posted on Wednesday, February 13, 2013 - 12:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What is the best way to rotate the motor?
thanks Mort
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Phlegm
Posted on Wednesday, February 13, 2013 - 12:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

See here www.badweatherbikers.com/buell/messages/290431/703 402.html?1358669035
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Mortbike
Posted on Wednesday, February 13, 2013 - 06:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Sorry- I meant to rotate the internal engine, pistons, etc to properly place the lockring tool. thanks Mort
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Baf
Posted on Wednesday, February 13, 2013 - 07:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Wrench or socket on the end of the crankshaft.
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Zac4mac
Posted on Thursday, February 14, 2013 - 12:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Baf is right.
Access the crank by removing the left-side puck - it's held on by an o-ring, just pry it off.
After you pull the puck, use 2 small flat-blade screwdrivers in the notch on the aluminum plug and pop it out - it's also held in place with an o-ring.
<edit>You will lose a couple tablespoons of oil, have a tray below.

Then you have access to the crank nut.
Use the proper metric socket( I forget the size) on a breaker bar to turn the motor.

Enjoy the 600 bucks you just saved.
Z

(Message edited by zac4mac on February 14, 2013)
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