G oog le Buell 1125R Forum | Login/out | Topics | Search | Custodians | Register | Edit Profile


Buell Forum » 1125R Superbike Board » Archives 001 » Archive through May 05, 2010 » Installing Erik Buell Racing Showa Forks without special tools « Previous Next »

Author Message
Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 01:05 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

This is how I did it with stuff I had laying around. Try at your own risk.
Big thanks to Speedy818 for sending me the Erik Buell Racing Install Info.

Cheap strap wrench to hold fork tube.




(Message edited by Rod-Rob on April 29, 2010)
Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 01:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ratchet Tie with caster for spring compressor




Detail



Detail


Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 01:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

1/4 inch tee and extension taped at 100 mm for fork oil gauge.


Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 01:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

7/16 inch dowel with electrical tape "screws" into top of cartridge to hold for assembly.



Detail


Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 01:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ratchet spring compressor with wrench in place to hold everything together.



Detail


Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 01:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Fork cap screwed on.




Done




Good Luck!
Top of pagePrevious messageNext messageBottom of page Link to this message

Dktechguy112
Posted on Thursday, April 29, 2010 - 01:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

nice job, that is being creative.

if that strap had slipped off the wheel you would of had one hell of a projectile!
Top of pagePrevious messageNext messageBottom of page Link to this message

Slaughter
Posted on Thursday, April 29, 2010 - 07:57 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Way cool documentation!

This OUGHT to be part of the Badweb permanent "How-To" list.
Top of pagePrevious messageNext messageBottom of page Link to this message

Avc8130
Posted on Thursday, April 29, 2010 - 08:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have done pretty much exactly the same thing. One tip:
I like to use a turkey baster marked at the fork oil height. Then I overfill a little and use the baster to suck it out to the correct height.
ac
Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 11:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Turkey baster. Great idea!
Top of pagePrevious messageNext messageBottom of page Link to this message

Mountainstorm
Posted on Thursday, April 29, 2010 - 12:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

How much pressure is the spring under when you first unscrew the top? I am trying to understand how you got from the first step to the strap without the thing flying through the air.

Thanks for the tutorial!
Top of pagePrevious messageNext messageBottom of page Link to this message

Zac4mac
Posted on Thursday, April 29, 2010 - 12:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I had some tubing and a few large syringes so I made a tool for Ray, the guy that gave me my Drummer.
Pretty simple, scored 1/2" marks down the brass tube and a special mark for the 1125.
I think it turned out nice.





Z

<edit> Oh yeah... I really meant to thank you first for the info Rodrob, nice improvising.

(Message edited by zac4mac on April 29, 2010)
Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Thursday, April 29, 2010 - 04:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Removing the fork cap from the tube does not release the spring. It only releases the fork tube. In fact, you can remove the original cartrIdge as one piece without compressing the spring. Loosen the fork cap and the retaining bolt at the bottom of the fork and it will come out as one piece.
You still need to compress the spring to install the new one.
Top of pagePrevious messageNext messageBottom of page Link to this message

Mountainstorm
Posted on Thursday, April 29, 2010 - 07:22 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks for that.
Top of pagePrevious messageNext messageBottom of page Link to this message

Rodrob
Posted on Friday, April 30, 2010 - 12:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Took my first ride on them tonight. Fantastic! Can't wait to get 'em on the track and dialed in.
« Previous Next »

Add Your Message Here
Post:
Bold text Italics Underline Create a hyperlink Insert a clipart image

Username: Posting Information:
This is a public posting area. Enter your username and password if you have an account. Otherwise, enter your full name as your username and leave the password blank. Your e-mail address is optional.
Password:
E-mail:
Options: Post as "Anonymous" (Valid reason required. Abusers will be exposed. If unsure, ask.)
Enable HTML code in message
Automatically activate URLs in message
Action:

Topics | Last Day | Tree View | Search | User List | Help/Instructions | Rules | Program Credits Administration