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Buell Forum » 1125R Superbike Board » Archives 001 » Archive through September 01, 2009 » Service Bulletin B-089 « Previous Next »

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Crowley
Posted on Tuesday, August 25, 2009 - 08:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I believe issued on 23rd Feb. Would someone be good enough to tell me what the issue is with the alternator rotor machining?
Can't find any info on this in the UK.
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Xnoahx
Posted on Tuesday, August 25, 2009 - 02:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

This looks messy but you get the drift

Reason For Revision
The purpose of this revision is to correctly identify the calibration
update part numbers. Refer to Table 1.
Purpose
Incomplete machining of the teeth on the alternator rotor may
lead to a synchronous error with the crank position sensor
(CKP) that can cause drivability issues.
A new calibration has recently been implemented on the production
line which provides diagnostic capability to identify
sync errors (DTC P0339) caused by incompletely machined
rotor teeth. The new calibration also provides continued drivability
improvements.
Motorcycles Affected
2009 Buell 1125R and 1125CR models built through January
12, 2009.
Required Dealer Action
If there is a drivability issue with a 2009 Buell 1125 model,
follow these steps:
1. Identify the calibration in the ECM. If it is not the latest
calibration, recalibrate the ECM. Refer to Table 1.
2. Test ride the motorcycle.
3. Read the diagnostic trouble codes:
a. No Codes: Follow “Tips for Diagnosing Buell 1125
Drivability Issues” September 18, 2008 tech tip.
Refer to TT390 on www.h-dnet.com.
b. Code P0339 CKP Intermittent Circuit: Inspect the
alternator rotor CKP trigger gap.
4. Remove the ignition cover and turn the crankshaft nut
until the CKP trigger gap in the alternator rotor teeth is
visible:
a. Complete Machining: See Figure 1. If the CKP
trigger gap is completely machined, follow the DTC
P0339 diagnostic flow chart. Refer to the electrical
diagnostic manual.
b. Incomplete Machining: See Figure 2. If the CKP
trigger gap is incompletely machined, replace the
rotor. Follow normal warranty claim procedures for
rotor replacement.
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Crowley
Posted on Tuesday, August 25, 2009 - 05:04 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks
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Craigsmoney
Posted on Saturday, February 23, 2013 - 02:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Wow, I should send this to the dealers that tried to fix my bike a while ago.
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