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Buell Forum » THUMPer Forum » Buell Blast Thumper Knowledge Vault » Ignition, Battery, Charging System - Electronic Trouble shooting » Removing timer cover solution « Previous Next »

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Bluv21
Posted on Saturday, April 14, 2012 - 11:30 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I seem to have come up with a good simple way to remove the timer cover without drilling or prying the cover off. I took a wire coat hanger because the suitable hardness of the wire and twisted them together and then bent out each wire so the length fit the diameter of the cover. The with some good ol fashioned duct tape taped it to the timer cover. This provided a nice distributed force over the cover and i gave it a yank and it came out without too much damage to the tabs. Just thought I would share! I will let you know how it holds up to reuse.



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Ezblast
Posted on Saturday, April 14, 2012 - 06:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice thinking!
EZ
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Jetlee
Posted on Saturday, April 14, 2012 - 09:37 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Pretty cool!

I need a cover...mine flew off while blasting down the road earlier this week.
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Bluv21
Posted on Sunday, April 15, 2012 - 10:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Go to Buell Parts. They have a original OEM timing cover or just get a plain chrome timing cover from an older sportster than you can re-use. The mounting hardware is pretty common #8-32 x 1/2 I believe. It is readily available at Lowes etc. They even sell stainless button caps if you choose
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Gearheaderiko
Posted on Sunday, April 15, 2012 - 08:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

1970-1999 Big Twin or Sportster (or Buell) covers fit. They are often sold with the gasket and screws.
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Gearheaderiko
Posted on Sunday, April 15, 2012 - 08:10 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ingenious by the way. Cant screw anything up!
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Bluv21
Posted on Thursday, April 19, 2012 - 03:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have pulled the timing cover off twice and installed it back in twice and so far so good. Although when I examined it, it appears as if someone (previous owner perhaps or a monkey handed service tech) had broken one of the 3 tabs off and filed it down. Anyone tried this method with all of the tabs in tact? I would imagine it wont damage the tabs too much.
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Bluv21
Posted on Saturday, April 28, 2012 - 02:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So I decided to get a chrome timer cover rather than risk it falling off event though it seems to install fine. The screws it came with however, don't fit in the threaded top portion of the ignition module screws. Anyone know the size of the correct screws?
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Gearheaderiko
Posted on Sunday, April 29, 2012 - 09:37 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Take a module hold down screw with you. Typical that the cover didn't come with the right screws. They should all be the same (but I don't have the specs). Welcome to the world of aftermarket Harley parts!!: (
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Bluv21
Posted on Sunday, April 29, 2012 - 10:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Wild guess or pure Genius or the a Harley parts guy visited me in a dream or he maybe told me at the parts counter but I picked up a #8-32 x 1/2 button cap screw that happened to be the right one.
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Gearheaderiko
Posted on Sunday, April 29, 2012 - 11:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

SuperGenius!
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