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Kaikoura
| Posted on Tuesday, April 29, 2014 - 08:12 pm: |
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Is lubing the actuator cable a no brainer procedure? and how is operation tested..Thx.. |
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Hughlysses
| Posted on Tuesday, April 29, 2014 - 08:19 pm: |
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Yea, throttle cable aerosol lube applied at the top works well. The only complication is the adjuster in the middle, so a lot of the lube leaks out there rather than going to the bottom 2/3 of the cable where you need it. You can test operation as follows: with the outer air box removed so you can see the actuator- flip the kill switch to "off", turn the ignition to "on" (do NOT start the bike), rotate the throttle grip to wide open, while watching the actuator, flip the kill switch to "run". The actuator should rotate to the full open position, pause, then rotate back to the full closed position. If it hesitates, skips, or doesn't move at all, you have a bad actuator . The older actuators have plastic gears that fail after some time. Newer actuators have metal gears that (hopefully) last much longer. |
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Kaikoura
| Posted on Tuesday, April 29, 2014 - 08:22 pm: |
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THX..anyways to get past the adjuster or just keep spraying |
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Hughlysses
| Posted on Tuesday, April 29, 2014 - 09:13 pm: |
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You could probably take the cable off at the top end, unscrew the adjuster all the way until it comes apart and add more lube there. |
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Ratbuell
| Posted on Tuesday, April 29, 2014 - 10:50 pm: |
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Or pull both ends off and lube from each end. I use dri-slide - it has a needle applicator, not aerosol. |
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Ratbuell
| Posted on Tuesday, April 29, 2014 - 10:50 pm: |
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Its always recommended to have both ends free to free-hand-test the movement of the cables anyway...throttle, clutch, or exhaust. |
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Kaikoura
| Posted on Wednesday, April 30, 2014 - 09:52 am: |
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I did not want to drop the muffler yet to reach the cable. Call me lazy. |
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Uly_man
| Posted on Wednesday, April 30, 2014 - 02:04 pm: |
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And never EVEEEEEEEER try to rotate the actuator with you hand. It will bust the gears of the early types, with the plastic gears, and will not do the later version much good either. |
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Hughlysses
| Posted on Wednesday, April 30, 2014 - 02:32 pm: |
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^ +1. Important Safety Tip. |
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Kaikoura
| Posted on Wednesday, April 30, 2014 - 04:44 pm: |
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THX Uly man and Hughlysses on That tip! |
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Kaikoura
| Posted on Wednesday, April 30, 2014 - 04:51 pm: |
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Mine is working fine,,just want to to Preventive Maintenance I see others have had failures and then just wire the actuator open and call it good |
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Ratbuell
| Posted on Saturday, May 03, 2014 - 10:07 am: |
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Just don't be surprised if you half-ass the maintenance and still have a failure. |
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Danair
| Posted on Sunday, May 04, 2014 - 01:09 pm: |
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That adjuster will come apart far enough to lube the lower easily. Remove the upper from the actuator. If you look closely at the lower end of the adjuster you'll see it is split. You can spread that open carefully (I use snap ring pliers) and it will un-snap and you can pull the upper half all the way to the end of the cable and can now put your lube clamp at the top of the lower. It just snaps back together. Be ready for a smoking muffler!! And ++11 on never turning the actuator by hand. I found it easier to just remove the 3 actuator fasteners and camming the whole actuator off the cable instead of vice-versa. |
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Kaikoura
| Posted on Sunday, May 04, 2014 - 03:00 pm: |
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THX Danair |
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