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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through June 10, 2011 » Stripped clutch cover threads... « Previous Next »

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Portero72
Posted on Sunday, May 29, 2011 - 04:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Didn't realize how Herculean my forearms were till i stripped threads on the the 4 o'clock hole on the clutch adjustment cover. Haven't had a chance to ride/inspect it to see if it will leak, but I assume that is a foregone conclusion. Any ideas on how to snug it down?
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Kirsch1632
Posted on Sunday, May 29, 2011 - 04:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Try a longer bolt. Just make sure that its not to long and bottoms out. Otherwise a heli-coil is probably the best option. Good Luck
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Ratbuell
Posted on Sunday, May 29, 2011 - 06:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Never use more than a screwdriver. Even a 1/4" ratchet gives too much torque. Its not pressurized in there so you don't have to put your shoulder onto it.

+1 on the helicoil. Do all 3 while you're there.
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Natexlh1000
Posted on Sunday, May 29, 2011 - 06:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Remember that the oil in the tranny isn't under pressure so you don't need it to be crazy tight. Just tight enough to keep it from rattling loose.

Take a look at the aluminum cover in there perhaps you still have some threads further inside. If so, Kirsch's idea might be a winner.
You might need to trim a long bolt to fit just right to avoid over-insertion.

And take it easy on the Spinach when you're working on your bike!

g
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Panhead_dan
Posted on Sunday, May 29, 2011 - 08:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I stripped the 8 oclock one and helicoiled it. Now I have a weep I'm ignoring for now.
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Paint_shaker
Posted on Sunday, May 29, 2011 - 08:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you doing nothing, it will most likely weep a bit. I tapped to the next larger size and ended up stripping it out again. Ended up heli-coiling to the original sie. Works with no leak/weep.
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Ratbuell
Posted on Monday, May 30, 2011 - 12:13 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If it weeps, put a schmear of Hylomar on both sides of the gasket, wipe the case and the cover clean, and reinstall.

Hylomar = liquid duct tape for seals and gaskets : )
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Teeps
Posted on Monday, May 30, 2011 - 11:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

An old lawn mower shop trick is to flatten out the threaded end of the bolt to an oval shape.
You only need to flatten the last 1/4" of the threads, and the flattened threads only need to be about 1/16" larger than the original dimension.

Screw the bolt back in, the ovalized threads will cut into the metal and actually take torque.

It's not pretty, not high tech; but it will work until the time comes to remove the case. You can then put a proper heil-coil or better a time-sert.
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Portero72
Posted on Monday, May 30, 2011 - 01:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thx for the suggestions, all.


Teeps-how does one go about flattening the bolt? A hammer? Ham-fisting stuff is my specialty.
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Teeps
Posted on Monday, May 30, 2011 - 06:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes, ball peen hammer and an anvil or like surface.
I tried to load a couple of photos but can't get then shrunk enough.
If you'd like do see them, send a PM with your email address.
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Portero72
Posted on Monday, May 30, 2011 - 10:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thx, Teeps. I have a hammer and a workbench. Oh yeah, and arms of steel(I guess). Should be fine.
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